Skip to main content
Log in

The Effect of H2 and H2O on the Oxidation of 304L-Stainless Steel at 600 °C: General Behaviour (Part I)

  • Original Paper
  • Published:
Oxidation of Metals Aims and scope Submit manuscript

Abstract

The effect of p(H2O) and p(H2) on the oxidation of 304L stainless steel at 600 °C has been investigated in the present study. The samples were analysed by means of X-ray diffraction, Auger spectroscopy, and scanning electron microscopy equipped with energy dispersive spectroscopy. The results showed that at fixed p(H2), the corrosion rate increased considerably with increasing p(H2O). At fixed p(H2O), the corrosion rate decreased slightly with increasing p(H2). Duplex oxide scales formed during the exposure in all environments. The outer and inner layer consisted of Fe3O4 and (Fe, Cr)3O4, respectively. The latter was mainly in the form of internal oxidation. The Cr-rich oxide formation was observed at the initial oxidation process before oxide breakdown. The Auger analysis also suggested the presence of Cr-rich oxide layer just after the breakaway oxidation. The results indicated that the rate-determining step in the corrosion attack is surface controlled or diffusion controlled through an oxide layer with fixed thickness over time.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

References

  1. H. Asteman, J. E. Svensson and L. G. Johanson, Oxidation of Metals 57, 193 (2002).

    Article  Google Scholar 

  2. J. Pettersson, H. Asteman, J.-E. Svensson and L.-G. Johansson, Oxidation of Metals 64, (1–2), 23–41 (2005).

    Article  Google Scholar 

  3. M. Halvarsson, J. E. Tang, H. Asteman, J.-E. Svensson and L.-G. Johansson, Corrosion Science 48, (8), 2014–2035 (2006).

    Article  Google Scholar 

  4. J. E. Tang, M. Halvarsson, H. Asteman and J. E. Svensson, Micron 32, (8), 799–805 (2001).

    Article  Google Scholar 

  5. M.I. Sahri, N.K. Othman, Z. Samsu, and A.R. Daud, Investigation of High Temperature Corrosion Behavior on 304L Austenite Stainless Steel in Corrosive Environments. 2014 Ukm Fst Postgraduate Colloquium: Proceedings of the Universiti Kebangsaan Malaysia, Faculty of Science and Technology 2014 Postgraduate Colloquium, vol. 1614, pp. 152–157 (2014).

  6. D. Lussana, D. Baldissin, M. Massazza and M. Baricco, Oxidation of Metals 81, (5–6), 515–528 (2014).

    Article  Google Scholar 

  7. A. Vesel, M. Mozetic and A. Zalar, Applied Surface Science 200, (1–4), 94–103 (2002).

    Article  Google Scholar 

  8. H. Asteman, J. E. Svensson, L. G. Johansson and M. Norell, Oxidation of Metals 52, (1–2), 95–111 (1999).

    Article  Google Scholar 

  9. H. Hooshyar, M. Sattari, T. Jonsson, J. Liske, J.E. Svensson, and L.G. Johanson, Oxidation of Metals (2015).

  10. A. N. Hansson, K. Pantleon, F. B. Grumsen and M. A. J. Somers, Oxidation of Metals 73, (1–2), 289–309 (2010).

    Article  Google Scholar 

  11. S. Osgerby and A.T. Fry, Steam oxidation resistance of selected austenitic steels. Proceedings of High Temperature Corrosion and Protection of Materials 6, Prt 1 and 2, vol. 461–464, pp. 1023–1030 (2004).

  12. N. K. Othman, N. Othman, J. Zhang and D. J. Young, Corrosion Science 51, (12), 3039–3049 (2009).

    Article  Google Scholar 

  13. B. Pujilaksono, T. Jonsson, H. Heidari, M. Halvarsson, J. E. Svensson and L. G. Johansson, Oxidation of Metals 75, (3–4), 183–207 (2011).

    Article  Google Scholar 

  14. A. Rahmel and J. Tobolski, Corrosion science 5, 333–346 (1965).

    Article  Google Scholar 

  15. C. T. Fujii and R. A. Meussner, Journal of the Electrochemical Society 111, (11), 1215–1221 (1964).

    Article  Google Scholar 

  16. C. T. Fujii and R. A. Meussner, Journal of the Electrochemical Society 110, (12), 1195–1204 (1963).

    Article  Google Scholar 

  17. H. Asteman, J.-E. Svensson, M. Norell and L.-G. Johansson, Oxidition of Metals 54, 11–26 (2000).

    Article  Google Scholar 

  18. K. Segerdahl, J. E. Svensson and L. G. Johansson, Materials and Corrosion 53, (7), 479–485 (2002).

    Article  Google Scholar 

  19. H. Asteman, K. Segerdahl, J.E. Svensson, and L.G. Johansson, The influence of water vapor on the corrosion of chromia-forming steels, in 5th International Symposium on High Temperature Corrosion and Protection of Materials, eds. R. Streiff, et al. Les Embiez. pp. 277–286 (2001).

  20. M. Schutze, D. Renusch and M. Schorr, Corrosion Engineering Science and Technology 39, (2), 157–166 (2004).

    Article  Google Scholar 

  21. M. Schütze, M. Schorr, D. P. Renusch, A. Donchev and J. P. T. Vossen, Materials Research 7, (1), 111–123 (2004).

    Article  Google Scholar 

  22. D. Wallinder, E. Hornlund and G. Hultquist, Journal of the Electrochemical Society 149, (9), B393–B397 (2002).

    Article  Google Scholar 

  23. G. Hultquist, B. Tveten and E. Hornlund, Oxidation of Metals 54, (1–2), 1–10 (2000).

    Article  Google Scholar 

  24. M. Nakai, K. Nagai, Y. Murata, M. Morinaga, S. Matsuda and M. Kanno, Isij International 45, (7), 1066–1072 (2005).

    Article  Google Scholar 

  25. S. Henry, A. Galerie, and L. Antoni, Abnormal oxidation of stabilized ferritic stainless steels in water vapor. High Temperature Corrosion and Protection of Materials 5, Pts 1 and 2, vol. 369-3, pp. 353–360 (2001).

  26. H. Nickel, Y. Wouters, M. Thiele and W. J. Quadakkers, Fresenius Journal of Analytical Chemistry 361, (6–7), 540–544 (1998).

    Article  Google Scholar 

  27. E. Essuman, G. H. Meier, J. Zurek, M. Hänsel, L. Singheiser and W. J. Quadakkers, Scripta Materialia 57, 845–848 (2007).

    Article  Google Scholar 

  28. E. Essuman, G. Meier, J. Zurek, M. Hänsel and W. J. Quadakkers, Oxidition of Metals 69, 143–162 (2008).

    Article  Google Scholar 

  29. J. Ehlers, D. J. Young, E. J. Smaardijk, A. K. Tyagi, H. J. Penkalla, L. Singheiser and W. J. Quadakkers, Corrosion science 48, 3428–3454 (2006).

    Article  Google Scholar 

  30. W.J. Quadakkers, J.F. Norton, S. Canetoli, K. schuster, and A. Gil, in 3rd International Conference on Microscopy of Oxidation: The Institute of Materials: Cambridge, pp. 609–619 (1996).

  31. M. Hänsel, W.J. Quadakkers, L. Singheiser, and H. Nickel, Report Forschungszentrum Julich (1998).

  32. M. Hänsel, W. J. Quadakkers and D. J. Young, Oxidation of Metals 59, 285–301 (2003).

    Article  Google Scholar 

  33. M. Michalik, M. Hänsel, J. Zurek, L. Singheiser and W. J. Quadakkers, Materials at High Temperature 22, 213–221 (2005).

    Article  Google Scholar 

  34. W. J. Quadakkers and J. Zurek, Oxidation in Steam and Steam/Hydrogen Environment, (Elsevier, Amsterdam, 2010).

    Book  Google Scholar 

  35. M. F. Salgado, A. C. S. Sabioni, A. M. Huntz and E. H. Rossi, Materials Research-Ibero-American Journal of Materials 11, (2), 227–232 (2008).

    Google Scholar 

  36. Onay, B., T. Morimoto, and S. Nakamura, Corrosion behaviour of some Fe-base alloys in H(2)-H(2)O and H(2)-H(2)O-HCl gas mixtures at 973 K. High Temperature Corrosion and Protection of Materials 4, Pts 1 and 2, vol. 251-2, pp. 591–598 (1997).

  37. M. Dumerval, S. Perrin, L. Marchetti, M. Tabarant, F. Jomard and Y. Wouters, Corrosion Science 85, 251–257 (2014).

    Article  Google Scholar 

  38. H. Yin, W. Y. D. Yuen and D. J. Young, Materials and Corrosion-Werkstoffe Und Korrosion 63, (10), 869–877 (2012).

    Google Scholar 

  39. D. J. Young, J. Zurek, L. Singheiser and W. J. Quadakkers, Corrosion Science 53, (6), 2131–2141 (2011).

    Article  Google Scholar 

  40. H. Hooshyar, J. Liske, and J.E. Svensson, Process investigation of corrosion experiments at low oxygen activity environments containing H2/H2O, in International Symposium of High Temperature Oxidation and Corrosion (ISHOC), Japan, p. 252 (2014).

  41. D. R. Baer, M. H. Engelhard, A. S. Lea, P. Nachimuthu, T. C. Droubay, J. Kim, B. Lee, C. Mathews, R. L. Opila, L. V. Saraf, W. F. Stickle, R. M. Wallace and B. S. Wright, Journal of Vacuum Science & Technology A 28, (5), 1060–1072 (2010).

    Article  Google Scholar 

  42. T. Jonsson, S. Karlsson, H. Hooshyar, M. Sattari, J. Liske, J.E. Svensson, and L.G. Johanson, Oxidation of Metals (2015).

  43. H. Asteman, J. E. Svensson, L. G. Johansson and M. Norell, Oxidition of Metals 52, 95–111 (1999).

    Article  Google Scholar 

  44. P. Kofstad, High Temperature Corrosion, (Elsevier Applied Science, London, 1998).

    Google Scholar 

  45. N. Birks, G. Meier and F. S. Petit, Introduction to the High Temperature Oxidation of Metals, (Cambridge University Press, Cambridge, 2006).

    Book  Google Scholar 

  46. M. Hansel, W. J. Quadakkers and D. J. Young, Oxidation of Metals 59, (3–4), 285–301 (2003).

    Article  Google Scholar 

  47. J. Topfer, S. Aggarwal and R. Dieckmann, Solid State Ionics 81, (3–4), 251–266 (1995).

    Article  Google Scholar 

  48. J. A. Van Orman and K. L. Crispin, Diffusion in Minerals and Melts 72, 757–825 (2010).

    Google Scholar 

Download references

Acknowledgments

This work was carried out at the Swedish High Temperature Corrosion Centre (HTC) at Chalmers University of Technology and is hereby gratefully acknowledged together with its member companies (Sandvik Materials Technology, Sandvik Heating Technology, Energiforsk (represented by Göteborg Energi) and Cortus). Financial support from Chalmers Area of Advance energy is also acknowledged.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to H. Hooshyar.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Hooshyar, H., Jonsson, T., Hall, J. et al. The Effect of H2 and H2O on the Oxidation of 304L-Stainless Steel at 600 °C: General Behaviour (Part I). Oxid Met 85, 321–342 (2016). https://doi.org/10.1007/s11085-015-9597-5

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11085-015-9597-5

Keywords

Navigation