Skip to main content
Log in

New insight into tribofilm composition and structure of iron polyphosphate-rich tribofilm from formulated engine oil by ToF-SIMS

  • Metals & corrosion
  • Published:
Journal of Materials Science Aims and scope Submit manuscript

Abstract

This research aims to track the chemical composition and fine structure of tribofilm, primarily considering sulfur- and phosphorus-related compounds in response to different applied loads and temperatures on the boundary lubrication regime, where the commercially formulated engine oil was adopted as lubricant. The results clearly reveal the formation of iron polyphosphate-rich tribofilm preferentially on the moving cast-iron surfaces, with increasing amount of FeS2/FeS2xOx species along with heavier load and higher temperature. Nevertheless, FeS2/FeS2xOx species gradually decrease rather than as the intermediate layer or increasingly concentrate on the substrate surface, which is greatly different from the previously reported tribofilm primarily consisting of zinc/iron polyphosphate and sulfide mixtures. More detailed information regarding how sulfur- and phosphorus-related species distribute spatially across the whole tribofilm thickness was given by ToF-SIMS technique.

Graphical Abstract

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14

Similar content being viewed by others

Data availability

The data are available upon request from the corresponding authors.

References

  1. Wong VW, Tung SC (2016) Overview of automotive engine friction and reduction trends-Effects of surface, material, and lubricant-additive technologies. Friction 4:1–28

    Article  CAS  Google Scholar 

  2. Spikes H (2004) The history and mechanisms of ZDDP. Tribol Lett 17:469–489

    Article  CAS  Google Scholar 

  3. Ueda M, Kadiric A, Spikes H (2019) On the crystallinity and durability of ZDDP tribofilm. Tribol Lett 67:123

    Article  CAS  Google Scholar 

  4. Gosvami NN, Bares JA, Mangolini F, Konicek AR, Yablon DG, Carpick RW (2015) Mechanisms of antiwear tribofilm growth revealed in situ by single-asperity sliding contacts. Science 348(6230):102–106

    Article  CAS  PubMed  Google Scholar 

  5. Hsu CF, Barrirero F, Merz R, Stratmann A, Aboulfadl H, Facobs G, Kopnarski M, Mücklich F, Gachot C (2020) Revealing the interface nature of ZDDP tribofilm by X-ray photoelectron spectroscopy and atom probe tomography. Ind Lubr Tribol 72(7):923–930

    Article  Google Scholar 

  6. Shimizu Y, Spikes HA (2016) The tribofilm formation of ZDDP under reciprocating pure sliding conditions. Tribol Lett 64(3):1–11

    Article  Google Scholar 

  7. Soltanahmadi S, Morina A, van Eijk MCP, Nedelcu I, Neville A (2017) Experimental observation of zinc k dialkyl dithiophosphate (ZDDP)-induced iron sulphide formation. Appl Surf Sci 414:41–51

    Article  CAS  Google Scholar 

  8. Dorgham A, Azam A, Morina A, Neville A (2018) On the transient decomposition and reaction kinetics of zinc dialkyldithiophosphate. ACS Appl Mater Interfaces 10(51):44803–44814

    Article  CAS  PubMed  Google Scholar 

  9. Zhou Y, Leonard DN, Guo W, Qu J (2017) Understanding tribofilm formation mechanisms in ionic liquid lubrication. Sci Rep 7(1):1–8

    Google Scholar 

  10. Wu YL, der Heide EV, He ZY (2022) Effect of sulfur on the hydrolytic stability and tribological properties of N-containing borate ester. Wear 504–505:204433

    Article  Google Scholar 

  11. Liu S, Wang YX, Zhang XZ, Liu SJ, Ye Q, Liu WM (2023) Sulfur-containing carbon nanospheres as lubricant additives for antiwear and friction reduction. ACS Appl Nano Mater 6:18539–18547

    Article  CAS  Google Scholar 

  12. Fang L, Korres S, Lamberti WA, Webster MN, Carpick RW (2023) What stress components drive mechanochemistry? A study of ZDDP tribofilm formation. Faraday Discuss 241:394–412

    Article  CAS  PubMed  Google Scholar 

  13. Lorenz M, Pawlicki AA, Hysmith HE, Cogen K, Thaker H, Ovchinnikova OS (2023) Direct multimodal nanoscale visualization of early phosphorus-based antiwear tribofilm formation. ACS Appl Mater Interfaces 4:35157–15166

    Google Scholar 

  14. Cyriac F, Yi TX, Poornachary SK, Chow PS (2021) Influence of base oil polarity on the tribological performance of surface-active engine oil additives. Tribol Lett 69:87

    Article  CAS  Google Scholar 

  15. Li HG, Zhang YB, Li CH, Zou ZM, Nie XL, Chen Y, Cao HJ, Liu B, Zhang NQ, Said Z, Debnath S, Jamil M, Ali HM, Sharma S (2022) Extreme pressure and antiwear additives for lubricant: academic insights and perspectives. Int J Adv Manuf Technol 120:1–27

    Article  Google Scholar 

  16. Luiz JF, Spikes H (2020) Tribofilm formation, friction and wear-reducing properties of some phorphorus-containing antiwear additives. Tribol Lett 68:75

    Article  CAS  Google Scholar 

  17. Gorbatchev O, De Barros Bouchet M-I, Martin JM, Léonard D, Le-Mogne T, Iovine R, Thiebaut B, Héau C (2016) Friction reduction efficiency of organic Mo-containing FM additive associated to ZDDP for steel and carbon-based contacts. Tribol Int 99:278–288

    Article  CAS  Google Scholar 

  18. Kusumoto TI (2006) Gasoline engine lubricant oil composition and manufacturing merhod therefor, E3279294B1

  19. Zhang J, Spikes H (2016) On the friction mechanism of ZDDP antiwear film formation. Tribol Lett 63:24

    Article  Google Scholar 

  20. Han T, Fan JC (2023) Ultrasonic measurement of contact stress at metal-to-metal interface based on a real rough profile through modeling and experiment. Measurement 217:113046

    Article  Google Scholar 

  21. Cai ZB, Zhou Y, Qu J (2015) Effect of oil temperature on tribological behavior of a lubricated steel-steel contact. Wear 332–333:1158–1163

    Article  Google Scholar 

  22. Ueda M, Spikes H, Kadiric A (2019) In-situ observations of the effect of the ZDDP tribofilm growth on micropitting. Tribol Int 138:342–352

    Article  CAS  Google Scholar 

  23. Lorenz M, Pawlicki AA, Hysmith HE, Cogen K, Thaker H, Ovchinnikoca OS (2022) Direct multimodal nanoscale visualization of early phosphorus-based antiwear tribofilm formation. ACS Appl Mater Interfaces 14(30):35157–35166

    Article  CAS  PubMed  Google Scholar 

  24. Luiz JF, Spikes H (2020) Tribofilm formation, friction and wear-reducing properties of some phosphorus-containing antiwear additives. Tribol Lett 68:75

    Article  CAS  Google Scholar 

  25. Kim YJ, Baik SI, Bertolucci-Coelho L, Mazzaferro L, Ramirez G, Erdermir A, Seidman DN (2016) Atom-probe tomography of tribological boundary films resulting from boron-based oil additives. Scr Mater 111:64–67

    Article  CAS  Google Scholar 

  26. Kawada S, Sato K, Watanabe S, Sasaki S (2017) Lubricating property of cyano-based ionic liquids against hard materials. J Mech Sci Technol 31(12):5745–5750

    Article  Google Scholar 

  27. Minifray C, Martin J, De Barros M, Le Mogne T, Kersting R, Hagenhoff B (2004) Chemistry of ZDDP tribofilm by TOF-SIMS. Tribol Lett 17:351–357

    Article  Google Scholar 

  28. Crobu M, Rossi A, Mangolini F, Spencer ND (2012) Chain-length-identification strategy in zinc polyphosphate glasses by means of XPS and ToF-SIMS. Anal Bioanal Chem 403:1415–1432

    Article  CAS  PubMed  Google Scholar 

  29. Tse JS, Song Y, Liu ZX (2007) Effects of temperature and pressure on ZDDP. Tribol Lett 28:45–49

    Article  CAS  Google Scholar 

  30. Kalin M, Viintin J (2001) High temperature phase transformation under fretting conditions. Wear 249:172–181

    Article  CAS  Google Scholar 

Download references

Acknowledgements

We acknowledge the support from the Doctoral Research Startup Foundation of Lanzhou College of Arts and Sciences (No. 2020-03).

Author information

Authors and Affiliations

Authors

Contributions

Yana Xia proposed the research investigation, analyzed data and drafted manuscript. Shuxia Zhang did the ToF-SIMS analysis. Zaizhou Wang and Chunxiang Zhang conducted manuscript revision. All authors reviewed the manuscript.

Corresponding authors

Correspondence to Yana Xia or Zaizhou Wang.

Ethics declarations

Conflict of interest

The authors declare that they have no competing interests or personal.

Ethical approval

This article does not include any studies involving humans or animals.

Additional information

Handling Editor: Maude Jimenez.

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Supplementary Information

Below is the link to the electronic supplementary material.

Supplementary file1 (DOCX 8471 KB)

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Xia, Y., Zhang, S., Wang, Z. et al. New insight into tribofilm composition and structure of iron polyphosphate-rich tribofilm from formulated engine oil by ToF-SIMS. J Mater Sci (2024). https://doi.org/10.1007/s10853-024-09723-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s10853-024-09723-0

Navigation