1 Introduction

The COVID-19 disease caused by severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2) has become one of the major global public health threats in recent years. We are currently struggling with the long-term effects of the pandemic with a wide range of impacts: health, environmental, social, economic, psychological and even political [1,2,3,4,5,6]. One of the issues that has arisen was the problem of environmental pollution with pharmacological agents, widely used during treatment of COVID-19 patients, which implied the need to search for new, highly sensitive methods of their determination [6].

BUD is available as a nasal spray, oral delayed-release capsules, inhalation or nebulization suspension and suppositories [7, 8]. It belongs to a corticosteroid-type medications. The chemical name of this substance is 22(R,S)-16α,17α-butylidenedioxy-11β,21-dihydroxypregna-1,4-diene-3,20-dione. BUD molecule is a mixture of R and S diastereomers, the former of which is characterized by 2–3 times greater topical glucocorticoid potency [9].

Budesonide (BUD) is synthetic corticosteroid present in various pharmaceuticals whose effectiveness in the treatment of COVID-19, especially at the early stage of the disease, has been confirmed by numerous studies [10,11,12]. BUD has a very strong local anti-allergic and anti-inflammatory effect, it has been commercially available since the 1980s and it has been commonly used in asthma [13], chronic obstructive pulmonary disease [14, 15] rhinitis [16] and Crohn’s disease treatment [7]. Many drugs containing BUD as an active ingredient have already gone through all the stages of drug development process, pharmaceutical legislation and its short- and long-term side effects were well-known. Therefore, during the COVID-19 pandemic they were frequently prescribed by doctors and their use increased significantly. For this reason, it is extremely important to develop new and improve existing procedures for BUD determination.

BUD has so far been determined by different analytical methods, mainly by high-performance liquid chromatography (HPLC) tandem with radioimmunoassay HPLC/RIA [17], and HPLC–UV [18, 19], A reversed-phase ultra-fast liquid chromatography (RP-UFLC) [20] and dispersive liquid–liquid microextraction based on solidification of floating organic droplet DLLME–SFO–HPLC–UV [21] methods as well as liquid chromatography-tandem mass spectrometry (LC–MS/MS) [22] were used to determine this substance. Other methods used to determine this compound were UV–Vis spectrophotometry [23] and square wave-adsorptive stripping voltammetry (SW AdSV) [24]. Microemulsion electrokinetic chromatography (MEEKC), which is a capillary electrophoresis (CE) technique, was used for BUD separation [25]. According to the literature BUD.

The purpose of this paper was to develop and validate a novel voltammetric method for BUD determination. All experiments were performed using a renewable silver amalgam film electrode (Hg(Ag)FE) [26, 27] which was characterized by excellent parameters, such as excellent repeatability, reproducibility and long-term stability (a few thousand measurement cycles) of the electrode as well as high sensitivity and good linearity of measurements. The Hg(Ag)FE has been successfully applied in quantitative analysis of numerous compounds [28,29,30,31]. Since the BUD molecule, similarly to the vitamin K2 molecule, contains a distinctive quinone ring, in the early stages of the research, we relied on the previously developed method of voltammetric determining vitamin K2 [32,33,34]. Developed procedure was thoroughly optimized and the mechanism of the BUD reduction reaction on the Hg(Ag)FE surface was investigated. Selectivity of the presented procedure was verified by examining the influence of several substances that usually appear in pharmaceutical, environmental and biological samples. The practical usefulness of the method was confirmed by pharmaceutical formulation and CRMs analysis.

2 Experimental

2.1 Apparatus

Voltammetric experiments were performed by means of the M161 electrochemical analyser in combination with the M164 electrode stand (both MTM-Anko, Poland) equipped with a magnetic stirrer. The voltammetric data were measured with accuracy of ± 0.1 nA for current and ± 1 mV for potential and processed using EAPro software. The measurements were conduced in conventional glass voltammetric cell equipped with a three-electrode system mode, consists of: renewable silver amalgam film electrode (Hg(Ag)FE, MTM-Anko, Poland) with a surface of 0.06 cm2, renewed before each measurement as a working electrode; the silver chloride double-junction Ag|AgCl|3 M KCl|2.5 M KNO3 as a reference electrode and the Pt wire as an counter electrode. All potentials were referred to the reference electrode described above. All solutions used for analyses were purged with argon.

2.2 Reagents

All chemicals were of analytical grade and used as received without further purification. The aqueous solutions were prepared with the bi-distilled water. All experiments were carried out at room temperature.

The BUD standard stock solution (1000 µg–mL−1) was prepared weekly by dissolving of an appropriate amount of budesonide (Sigma-Aldrich, USA) in methanol (POCH, Poland) and stored in fridge. All diluted solutions of BUD were prepared shortly before the measurements from the stock solution.

Boric acid, phosphoric acid, acetic acid, sodium hydroxide, citric acid, sodium citrate and disodium phosphate were purchased from POCH (Poland) and sodium acetate was obtained from Sigma-Aldrich (USA). The Britton-Robinson buffer solutions (0.04 mol L−1, pH 2.0–11.0) were prepared by mixing appropriate volumes of 0.04 mol L−1 mixture of boric acid, acetate acid and phosphoric acid with 0.2 mol L−1 sodium hydroxide solution. The acetate buffer solutions (0.1 mol L−1, pH 3.5–6.2) were prepared from acetic acid sodium acetate solutions. The citrate buffer solutions (0.1 mol L−1, pH 3.0–6.0) were prepared form citric acid and sodium citrate solutions. The citrate-phosphate buffer solution (0.2 mol L−1, pH 3.5) were obtained by mixing appropriate amount of citric acid and disodium phosphate solutions. Other tested solvents and components of the supporting electrolyte, i.e., methanol, ethanol were obtained form POCH (Poland) and 2-propanol, NaClO4 and LiClO4 were obtained from Sigma-Aldrich (USA).

For interference studies sodium dodecyl sulphate (SDS), Triton X-100, hexadecyltrimethylammonium bromide (CTAB), titanium dioxide, uric acid, lactose, magnesium sulphate, magnesium stearate (all from Sigma-Aldrich, USA) as well as starch, calcium carbonate, glucose, ascorbic acid obtained (from POCH, Poland) were used.

The Certified Reference Materials of Surface Water SPS-SW1 Batch no. 114 and Waste Water SPS-WW1 Batch no. 114 from Spectrapure Standards AS (Norway) were used to confirm the usefulness of presented method for analysis of BUD in samples with complex matrix.

2.3 Standard procedures

Unless otherwise noted all measurements were carried out in the supporting electrolyte containing 80% of methyl alcohol, 0.04 mol L−1 Britton-Robinson buffer (pH 3.0) and 20 mg mL−1 of NaClO4 with total volume of 5 mL. The solution was deoxygenated with argon for 3 min before the measurements as well as during the measurements. The surface of the working electrode (Hg(Ag)FE) was refreshed before each measurement in accordance with the procedure described in detail in [26, 27]. For each experiment, at least two independent assays were carried out. Each analytical evaluation was repeated three times.

The electrochemical behaviour of BUD (9.9 µg mL−1) was studied based on the cyclic voltammograms (CVs) recorded for the scan rates (ν) from 0.00625 to 1.00 V s−1 in the potential range from − 0.90 to − 1.45 V.

Quantitative determination of BUD concentration was performed using differential pulse voltammetry (DPV) and standard addition method. The DP voltammograms were recorded in the potential range from − 0.9 to − 1.45 V, using the step potential Es = 3 mV, pulse amplitude dE = 30 mV, waiting time tw = 5 ms and the current sampling time ts = 5 ms.

2.4 Real samples preparation procedure

Pharmaceutical formulation Miflonide Breezhaler (Novartis Poland) in the form of powder for inhalation in capsules, containing 200 µg of budesonide per inhalation dose was purchased from local pharmacy. For the analysis of BUD, the content of 1 capsule was dissolved in methanol in 5 mL volumetric flask and sonicated for 5 min the fully dissolved solution was ready for further analysis. The second study drug was Nebbud (Teva Pharmaceuticals Poland), a nebulizable suspension containing 250 µg in 1 mL of the product, which was also obtained from local pharmacy. This drug did not require any preparatory procedure.

For quantitative determination of budesonide in the above-mentioned pharmaceuticals, 50 µL of the analysed solution was transferred to 5 mL of the supporting electrolyte. The DPV measurements were conduced according to parameters described in Sect. 2.3 and the standard addition method included the registration of signals for blank and after the introduction of the sample and subsequent additions of the budesonide standard solution. Recoveries were calculated in sample solution spiked with 100 and 200 µg mL−1 of BUD.

Since tap water nor the CRMs of surface and waste water did not contain budesonide, it was spiked with BUD standard solution to obtain concentrations of 50.00 and 100.0 µg mL−1. Samples prepared in this way were analysed in accordance with previously described procedure for the determination of the analyte in pharmaceuticals.

3 Results and discussion

3.1 Voltammetric behaviour of budesonide on hg(Ag)FE

In order to provide the comprehensive information about the reversibility nature of the red-ox reaction of BUD at the Hg(Ag)FE surface (adsorption-controlled or diffusion-controlled) as well as the mass transport in diffusion layer the CV technique was employed. The effect of scan rate (ν) in the range from 0.006 to 1.00 V s−1 on BUD (9.9 µg mL−1) peak current (Ip) and peak potential (Ep) was analysed. CV measurements (Fig. 1a) revealed the presence of a clearly outlined cathode peak at the potential close to − 1.2 V and a very small, difficult to analyse anode peak what may indicate the quasi-irreversible character of the electrode reaction.

Analysis of the obtained data, the particularly linear relationship between square root of the scan rate (ν1/2) and the value cathodic peak current (Ip) indicates the diffusive nature of the electrode process taking place on the Hg(Ag)FE surface (Fig. 1b). This was also confirmed by the linear dependence of the logarithm of the peak current (log Ip) upon the logarithm of the scan rate (log ν) (Fig. 1c). The calculated slope of 0.48 was very close to the theoretically expected slope value of 0.50 characterizing diffusion-controlled processes. Furthermore, as the value of the scan rate increased, the peak potential shifted towards the more negative potentials. The dependence of Ep in function of ln ν shows a linear dependence with the slope equal to 0.007 (Fig. 1d).

Fig. 1
figure 1

Cyclic voltammograms of BUD (9.9 µg mL−1) at the Hg(Ag)FE in the supporting electrolyte containing 80% of methyl alcohol, 0.04 mol L−1 Britton–Robinson buffer (pH 3.0) and 20 mg mL−1 of NaClO4 in the potential range from − 0.90 to − 1.45 V, recorded for increasing scan rate values in the range of 0.006–1.00 V s−1. A Cyclic voltammograms. B The dependence of the peak current (Ip) on the square root of scan rate (ν1/2). C The dependence of logarithm of the peak current (log Ip) on logarithm of scan rate (log ν). D The dependence of the peak potential (Ep) on natural logarithm of scan rate (ln ν)

Further studies were aimed at confirming the mechanism of the redox reaction using the DPV technique. In accordance with the procedure described in Sect. 2.3. the effect of different pH values (in the range of 2.0–6.0) of the Britton–Robinson buffer on 5 µg mL−1 of BUD was investigated. Analysis of the recorded signals (Fig. 2) clearly indicates that the BUD peak current (Ip) and potential (Ep) strongly depend on the supporting electrolyte pH value. With increasing pH value Ep was shifting toward more positive potentials. This relationship was characterized by a strong linearity with a slope of 0.062 V pH−1, which was close to the theoretical value from the Nernst equation of 0.059 V pH−1. This result indicates the transfer of equal number of protons and electrons during the electrochemical reaction of BUD on the surface of the Hg(Ag)FE. It should also be noted that for higher pH values of 5 and 6 the voltammograms show a wide signal with a maximum at a potential of about − 1.23 V. This wave was visible in the supporting electrolyte, without the addition of BUD and may be the reason for the attenuation of the BUD signal.

The recorded DPV curves show the presence of the BUD peaks in both cathodic and anodic scans. A large disproportion in recorded peak heights can be noticed – the cathodic peak was 4.5 times higher than the anodic peak. It was also characterized by greater stability, smaller half-width and a more favourable signal to background ratio. Therefore, in further experiments, only the cathodic signals of BUD reduction were recorded and analysed. The potential difference between the peak maxima (Epa − Epk = 0.025 V) was 2.2 times smaller than the theoretical value of 0.057 V, what suggest that the number of the electrons exchanged in the BUD electrochemical reaction was 2.

Considering all obtained results, it can be assumed that electrochemical reaction of BUD on the surface of Hg(Ag)FE was a quasi-reversible process controlled by diffusion with two electrons and two protons transfer. The registered electrochemical signals may arise as a result of the reduction reaction of the carbonyl functional group to the hydroxyl functional group (Fig. 3). These conclusions were in line with data reported previously in the literature [24, 35].

Fig. 2
figure 2

Effects of pH values of Britton–Robinson buffer on signals for 5 µg mL−1 of BUD. a Registered voltammograms. b Dependence of peak potential (Ep, blue line) and current (Ip, red line) on pH. Arrows show results for pH of 3.0, which was chosen for subsequent experiments. Other parameters as in Sect. 2.3. (Color figure online)

Fig. 3
figure 3

Possible electrochemical reduction mechanism of budesonide on Hg(Ag)FE

3.2 Composition of supporting electrolyte

The composition of supporting electrolyte strongly affects BUD peak current and potential, therefore the effect of each component on BUD (5 µg mL−1) peak current was thoroughly examined.

Since in voltammetric experiments the analyte needs to be completely soluble and BUD is practically insoluble in water [36] the presence of non-polar solvent is necessary for its proper dissolution in supporting electrolyte. Hence, the influence of methanol content (in the range from 20 to 90%) was studied in acetate buffer (pH 3.8) and 20 mg mL−1 of NaClO4. Low concentration of alcohol results in recording unrepeatable signals with asymmetric peaks. With increasing methanol content, the height of the recorded peak current initially decreases and then systematically increases. The effect of NaClO4 concentration in the range from 0 to 30 mg mL−1 on the BUD signal was also tested. The content of 80% methanol and 20 mg mL−1 of NaClO4 was found to be optimal for voltammetric BUD determination. Thus, these concentrations were used in all further experiments conducted also with other buffers. It was also verified that replacing methanol with ethanol and 2-propanol results in a reduction of the signal by 55% and 85%, respectively, and replacing NaClO4 with LiClO4 results in a reduction of the signal by 10%.

In the next step, the current responses of the 5 µg mL−1 of BUD were examined in thirteen different buffer solution with different pH values: acetate buffer (pH 3.5, 3.8, 4.5 and 6.2), citrate buffer (pH 3.0, 4.5, 6.0), citrate-phosphate buffer (pH 3.5) and Britton-Robinson buffer (pH 2.0, 2.5, 3.0, 4.0, 5.0 and 6.0). Conduced studies have shown that pH of the supporting electrolyte has an impact on the BUD peak current and potential. For each tested buffer, the highest peak height was obtained at pH 3.0 or 3.5. Moreover, in each case, the potential of the peak decreased linearly with the increase in pH. Based on the obtained peak hight, signal to background ratio and the repeatability of the registered signals the Britton-Robinson buffer of pH 3.0 was selected for further experiments.

3.3 DPV parameters

To achieve the best sensitivity of developed electroanalytical procedure, the influence of crucial parameters of DPV technique on peak current of 5 µg mL−1 BUD was tested. The following instrumental parameters were examined: step potential (Es, from 1 to 5 mV), pulse amplitude (dE, from − 70 to − 10 mV and from 10 to 70 mV), waiting time and sampling time (tw= ts, from 5 to 30 ms) as well as initial potential (E0, from − 0.2 to − 1.0 V). The optimal parameters were selected based on registered peak hight, half-width, signal to background ratio and repeatability of the obtained signals. The best results that met these criteria were obtained with values as follow: Es = 3 mV, dE = 30 mV, tw = ts = 5 ms, E0 = − 0.9 V.

3.4 Calibration curve parameters

Under conditions deemed optimal, DPV curves were recorded using the standard addition method in solutions containing increasing concentrations of BUD in the range from “blank” to 290 µg mL−1. Well-shaped, reproducible peaks were obtained, with a maximum at − 1.22 V.

Averaged from three measurements, the voltammograms obtained for the blank solution and 33 consecutive additions of the BUD standard are shown in Fig. 4. From each averaged curve, a trend line generated according to a third-degree polynomial was subtracted (Fig. 4b) and then a calibration curve was prepared.

Based on the calculated parameters of the calibration curve, it can be concluded that the sensitivity of the method was 34.9 ± 0.2 nA/(µg mL−1). The linearity range of the method was from 1.0 to 290 µg mL−1 of BUD, and the correlation coefficient r was 0.9996. The limit of detection (LOD) and limit of quantification (LOQ) calculated as: LOD = 3SD/b and LOQ = 10 SD/b, (where SD was a standard deviation of intercept (n = 5), and b stands for the slope of the calibration curve) were estimated as: 0.06 and 0.20 µg mL−1, respectively. The measurement precision specifies as the relative standard deviation (RSD) for 5 and 10 µg mL−1 of BUD (n = 7) was 3.5 and 4.8%, respectively.

The obtained results were compared with the parameters obtained by means of previously described in the literature analytical methods and summarized in Table 1. As can be seen, there were only a few methods for the determination of this compound among which the developed procedure was characterized by the widest linear range and satisfactory LOD value. It needs to be highlighted that the presented method was in line with the GAC recommendations [37], reducing the need to use harmful reagents. Another significant advantage of the proposed method was the simplicity and speed of the conduced measurements. Recording a single curve, including the time needed to refresh the electrode surface and saving the recorded signal, takes an average of merely 15 s. Therefore, it takes only a few minutes to conduct a full analysis.

Fig. 4
figure 4

DP voltammograms registered at the Hg(Ag)FE achieved for increasing concentrations of BUD in the supporting electrolyte. Concentration of BUD A from blank (dotted line) to 38.0 µg mL−1 (red lines), B from blank (dotted line) to 290.0 µg mL−1 (red and blue lines). Inset: the corresponding calibration plot. Other parameters as in Sect. 2.3. (Color figure online)

Table 1 Comparison of analytical methods for the determination of BUD

3.5 Interference study

Considering the possibility of using the developed method for the analysis of real samples (pharmaceutical products and surface and waste water samples), an interference study was carried out. The influence of the following substances was examined: Triton-X100 (non-ionic surfactant), cetrimonium bromide (CTAB; cationic surfactant), sodium dodecyl sulphate (SDS; anionic surfactant), magnesium stearate, starch, titanium dioxide, glucose, lactose, uric acid, ascorbic acid and inorganic ions (Na+, K+, Mg2+, Ca2+, Cu2+, NO2, NO3, SO42−, CO32−). For each studied interferent (in concentration between 0.2 and 2000 µmol L−1) a percentage differences between peak current recorded for 20 µmol L−1 (8.61 µg·mL−1) of BUD measured without and in the presence of interferent were calculated (Fig. 5). The tolerance limit was set as a change less than ± 5%.

Fig. 5
figure 5

Histograms of the signal change of 20 µmol L−1 (8.61 µg mL−1) of BUD in the presence of interfering agents of various concentrations. Interferents not present in the plot met the criterion of tolerance limit with a signal change less than ± 5%

None of the tested compounds affected the BUD signal at 0.2 and 2 µmol L−1. Most of studied compounds (SDS, Triton-X100, starch, titanium dioxide, lactose, uric acid and ions: K+, Ca2+, NO3, CO32−) regardless of its concentration, did not influence meaningly the measured signal of BUD. Only the presence of Mg2+, Cu2+, SO42−, CO32− ions at concentration of 2000 µmol L−1 and magnesium stearate at 20 and 200 µmol·L−1 resulted in a significant increase of the measured peak current. High concentrations (200 and 2000 µmol L−1) of glucose, ascorbic acid, CTAB and magnesium stearate resulted in signal reduction from 9% up to even 28%.

The obtained results indicate that the developed procedure was characterized by high selectivity and can be applied for BUD determination in pharmaceuticals and water samples without complicated sample pretreatment. The possible interference risk occurs only at very high concentrations of interferers (interferent to analyte ratio 10:1 and 100:1). Nevertheless, the risk of distorting the measurement results due to the influence of interfering agents can be compensated by application of sufficient calibration procedure, e.g., the standard addition method or more complicated procedures, like generalized calibration strategy.

3.6 Determination of budesonide in pharmaceutical and water samples

Two different commercially available pharmaceuticals containing BUD were analysed: Nebbud (250 µg mL−1 of BUD) and Miflonide Breezhaler (200 mg of BUD per capsule). Measurements were carried out in accordance with the procedure described in Sect. 2.4 and the standard addition method. Results are presented in Table 2 and an exemplary voltammograms are illustrated in Fig. 6. For Nebbud and Miflonide Breezhaler the relative error values were 2.4 and 3.0% while the RSD values were less than 2.4%, indicating good compliance between the obtained results and the values declared by the producers. Moreover, calculated recoveries were in the range 94–105%.

The described method was also successfully applied for analysis of tap water, surface water CRM SPS-SW1 and waste water CRM SPS-WW1 spiked with 50.0 and 100.0 µg mL−1. The BUD concentration was determined by standard additions method. The obtained results (Table 2) were in good agreement with the total BUD content added to the tested CRM sample solution.

Calculated recoveries were satisfactory for each analysed sample. Based on the results obtained, it can be concluded that the presented procedure might be assumed as accurate for real sample analysis of pharmaceutical products, tap water, surface water and waste water.

Fig. 6
figure 6

An example of standard addition method of DPV determination of BUD in pharmaceuticals material—Nebbud (250 µg mL−1 of BUD) in the supporting electrolyte. Curves: red line: pharmaceutical sample, blue lines: subsequent additions od BUD. Inset: corresponding standard addition plot. Other parameters as in Sect. 2.3. (Color figure online)

Table 2 Results of BUD determination in pharmaceutical formulation and spiked water samples

4 Conclusions

The paper presents a sensitive, precise and accurate voltammetric method for inexpensive and easy determination of BUD by means of differential pulse voltammetry (DPV). As a working electrode a Hg(Ag)FE equipped with a mechanism enabling repeatable and reproducible coating of the surface of silver wire with a thin film of silver amalgam was used successfully.

The procedure of preparing the sensor for electrochemical measurements, as well as the conditions of analyte concentration and instrumental parameters of recording DPV curves, were optimised. Under optimal conditions, the linearity range (1 to 290 µg mL−1), sensitivity (34.9 ± 0.2 nA/(µg mL−1)), limit of detection (LOD = 0.06 µg mL−1), limit of quantification (LOQ = 0.20 µg mL−1) and precision of the method (4.8%) were described.

Application of developed procedure allowed for precise and accurate determination of BUD in pharmaceuticals and spiked tap water, surface water and waste water CRM samples without requirement of complicated sample preparation or modification of working electrode surface. Considering obtained results it might be assumed that presented voltammetric method for BUD determination on Hg(Ag)FE was characterized by a wide range of applicability and it stands out from the previously reported work due to its very short time of measurements, simplicity and high sensitivity. Moreover, presented procedure follows the concept of Green Analytical Chemistry, which was in line with the growing requirements for modern analytical methods.