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Determination of \(\varvec{\eta }_{{\varvec{p}}}\) factor for clamped SENT thin sheet specimens of an Interstitial Free steel

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Abstract

The present study addresses determination of the plastic “eta factor” \(\eta _{p}\) for single edge notched tensile (SENT) specimens of an interstitial-free (IF) steel sheet (thickness \(=\) 1 mm) for crack depth ratios in the range of 0.2 to 0.9. Two well-established \(\eta _{p}\) determination methods for thick fracture mechanics specimens proved adequate for the present purpose. Analyses using load-displacement data from mechanical tests and also from 3-D finite element simulations were used to verify the applicability of one of these adopted methods up to extensive crack tip necking even beyond crack initiation. Further analyses indicate that \(\eta _{p}\) thus determined (i) can be used for fatigue pre-cracked sheet specimens, and (ii) is consistent with the contour integral definition of J integral. Use of \(\eta _{p}\) thus determined for measuring initiation fracture toughness in notched specimens is also illustrated.

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Abbreviations

\(A_{P}\) :

Plastic component of work done

a :

Notch/crack length

\(C_{M}, \,C_{S}\) :

Machine elastic compliance, specimen elastic compliance

\(E,E^{'}\) :

Youngs modulus, effective elastic modulus

H :

Free length of specimen between the two jaw grips

\(J_{c}J_{p}^{c}\) :

Critical value of the Jintegral, \(J_{p}\) at crack initiation

\({J;J}_{e}, J_{p}\) :

J integral parameter; elastic, plastic component of J

\(J_{p}^{max}\) :

Maximum value of path independent contour J integral for fixed z computed with the adopted FE meshing

K :

Stress intensity factor

l :

Specimen ligament length

\(\rho \) :

Notch root radius

z :

Distance from specimen surface in the thickness direction

n :

Hollomon strain hardening parameter

P :

Load

\(S_{k}\) :

Load separation factor (Eq. 7)

\(t, \, t_{n}\) :

Sheet specimen thickness, ligament width at neck

\(v_{p}\) :

Specimen plastic displacement

\(v_{a}, \, v_{s}\) :

Actuator displacement, specimen free length (H) extension

W :

Specimen width

\(\delta \) :

Crack tip opening displacement (CTOD)

\(\delta _{c}\) :

Critical value of \(\delta \) for crack initiation

\(\eta _{p}\) :

Plastic “eta factor”

CTOD:

Crack tip opening displacement

DENT:

Double-edge notched tension

FE:

Finite element

IF:

Interstitial free

SENT:

Single-edge notched tension

\(A_{M}, G\left( \frac{l}{W} \right) H\left( \frac{v_{p}}{W} \right) \) :

constant, functions in Eq. (4)

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Acknowledgements

Authors acknowledge that the experimental research has been done in the DST-FIST sponsored equipment (Grant Sanction No. SR/FST/ETI-404/2015(c)). Authors also acknowledge TATA Steel Ltd., Jamshedpur, India for providing the required steel that has been used in the present research.

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Correspondence to P. C. Chakraborti.

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Chandra, S.K., Sarkar, R., Choudhury, S. et al. Determination of \(\varvec{\eta }_{{\varvec{p}}}\) factor for clamped SENT thin sheet specimens of an Interstitial Free steel. Int J Fract 227, 137–152 (2021). https://doi.org/10.1007/s10704-020-00493-9

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