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A feasibility study of different commercially available serum-free mediums to enhance lentivirus and adeno-associated virus production in HEK 293 suspension cells

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Abstract

Lentivirus and adeno-associated viruses are invaluable tools for biotechnology applications due to their genetic material delivery abilities both in vitro and in vivo. However, their large-scale productions with Good Manufacturing Practices yield low efficiency when adherent and serum dependent HEK293 (Human Embryonic Kidney) cells are used as the host. To increase production efficiency, HEK293 cells are adapted to grow in suspension using commercially available and chemically defined serum-free mediums. Suspended cells can be transiently transfected for viral vector production; however, significant improvements are still needed to increase yield and thereby cost effectiveness. Here, we evaluated four most preferred commercially available mediums that are IVY, FreeStyle293, LV-MAX, and BalanCD HEK293 for the transient transfection feasibility of lentiviral (LV) and adeno-associated virus serotype 2 (AAV2) production in FlorabioHEK293 suspension cells. The highest transfection efficiency was over 90% and obtained by using polyethyleneimine (PEI) 25 K and by media adaptation in IVY without using any transfection enhancer. For the first time the feasibility of HEK293 cells, which were adapted to grow in suspension culture by Florabio and IVY media, were tested for virus production. This study demonstrates the best transfection medium for scalable and optimized production of Lentivirus and Adeno-Associated Virus in suspended HEK293 cell culture.

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Acknowledgements

This project is financially supported by Sabanci University Nanotechnology Research and Application Center (SUNUM).

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G.C.T. and A.A.Y. conducted the experiments, performed the statistical analysis, wrote, and edited the original draft. C.E., A.C., O.K., and S.C. conceived and participated in the study design. O.K. and S.C. reviewed the manuscript. All authors contributed to and have approved the final version of the manuscript.

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Correspondence to Ozlem Kutlu or Sibel Cetinel.

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The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

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Celebi Torabfam, G., Yetisgin, A.A., Erdem, C. et al. A feasibility study of different commercially available serum-free mediums to enhance lentivirus and adeno-associated virus production in HEK 293 suspension cells. Cytotechnology 74, 635–655 (2022). https://doi.org/10.1007/s10616-022-00551-1

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  • DOI: https://doi.org/10.1007/s10616-022-00551-1

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