Abstract
Oxygen conditioning on a large scale could effectively improve living and working conditions to relieve the hypoxia of plateau environment. Industrial-scale pressure swing adsorption (PSA) and vacuum pressure swing adsorption (VPSA) medical oxygen production systems are designed for supplying oxygen at high altitude of 3800 m areas. The effects of process parameters and key steps on the performance of PSA and VPSA processes have been experimentally compared and analyzed. The results show that the adsorption time, pressure equalization and purge step are key factors of affecting the oxygen production performance. The PSA cycle with pressure equalization of product end and continuous purge could produce ~ 93% O2 with recovery of 45.4% from compressed air and the minimum energy consumption is 1.21 kW·Nm− 3. The VPSA cycle with pressure equalization of product end and intermittent purge could produce ~ 93% O2 with recovery of 54% from super-atmospheric air and the minimum energy consumption is 0.68 kW·Nm− 3.
Similar content being viewed by others
Data Availability
The datasets and materials used and/or analyzed during the current study are available from the corresponding author on reasonable request.
References
West, J.B.: A strategy for oxygen conditioning at high altitude: Comparison with air conditioning. J. Appl. Physiol. 119, 719–723 (2015)
West, J.B.: A strategy for reducing neonatal mortality at high altitude using oxygen conditioning. J. Perinatol. 35, 900–902 (2015) (2015)
Li, Y.L., Liu, Y.S.: Oxygen enrichment and its application to life support systems for workers in high-altitude areas. Int. J. Occup. Env Heal. 20, 207–213 (2014)
Zhu, X.Q., Sun, Y., Liu, Y.S., Sun, X.H., Shi, J.J.: Experimental performance analysis of vacuum pressure swing adsorption air separation process under plateau special conditions. Sep. Sci. Technol. 18, 2885–2893 (2022)
Ruthven, D.M.: Principles of Adsorption and Adsorption Processes. Wiley, New York (1984)
Zhu, X.Q., Wang, X.W.: Experimental study of a rotary valve multi-bed rapid cycle pressure swing adsorption process based medical oxygen concentrator. Adsorption. 26, 1267–1274 (2020)
Zhu, X.Q., Liu, Y.S., Yang, R.T.: Effects of operating temperature on the performance of small scale rapid cycle pressure swing adsorption air separation process. Adsorption. 27, 205–212 (2021)
Vemula, R.R., Urich, M.D., Kothare, M.V.: Experimental design of a “snap-on” and standalone single-bed oxygen concentrator for medical applications. Adsorption. 27, 619–628 (2021)
Zhang, Q.L., Liu, Y.S., Li, Z.Y., Xiao, P., Liu, W., Yang, X., Fu, Y., Zhao, C., Yang, R.T., Webley, P.A.: Experimental study on oxygen concentrator with wide product flow rate range: Individual parametric effect and process improvement strategy. Sep. Purif. Technol. 274, 118918–118928 (2021)
Tian, T., Wang, Y., Liu, B., Ding, Z., Xu, X., Shi, M., Ma, J., Zhang, Y., Zhang, D.: Simulation and experiment of six-bed PSA process for air separation with rotating distribution valve. Chin. J. Chem. Eng. 42, 329–336 (2022)
Baksh, M.S.A., Rosinski, A.C.: Vacuum pressure swing adsorption process and enhanced oxygen recovery. US Patent. 7(763), 100 B2 (2010)
Ding, Z., Han, Z., Fu, Q., Shen, Y., Tian, C., Zhang, D.: Optimization and analysis of the VPSA process for industrial-scale oxygen production. Adsorption. 24, 499–516 (2018)
Moran, A., Talu, O.: Role of pressure drop on rapid pressure swing adsorption performance. Ind. Eng. Chem. Res. 56, 5715–5723 (2017)
Moran, A., Talu, O.: Limitations of portable pressure swing adsorption processes for air separation. Ind. Eng. Chem. Res. 57, 11981–11987 (2018)
Fu, Y.G., Liu, Y.S., Yang, X., Li, Z.Y., Jiang, L.J., Zhang, C.Z., Wang, H.Y., Yang, R.T.: Thermodynamic analysis of molecular simulations of N2 and O2 adsorption on zeolites under plateau special conditions. Appl. Surf. Sci. 480, 868–878 (2019)
Fu, Y.G., Liu, Y.S., Li, Z.Y., Zhang, Yang, X., Zhao, C., Zhang, C., Wang, H., Yang, R.T.: Insights into adsorption separation of N2/O2 mixture on FAU zeolites under plateau special conditions: A molecular simulation study. Sep. Purif. Technol. 251, 117405–117415 (2020)
Zhu, X.Q., Sun, Y., Liu, Y.S., Li, Z.Y., Feng, F., Ma, J., Li, S.: Correlation analysis between working conditions and the performance of a small-scale pressure swing adsorption oxygen production process. Ind. Eng. Chem. Res. 61, 14962–14972 (2022)
Zhu, X.Q., Liu, Y.S., Yang, X., Liu, W.H.: Study of a novel rapid vacuum pressure swing adsorption process with intermediate gas pressurization for producing oxygen. Adsorption. 23, 175–184 (2017)
Ackley, M.W.: Medical oxygen concentrators: A review of progress in air separation technology. Adsorption. 25, 1437–1474 (2019)
Shin, H.S., Kim, D.H., Koo, K.K., Lee, T.S.: Performance of two bed pressure swing adsorption process with incomplete pressure equalization. Adsorption. 6, 233–240 (2000)
Fakhari-Kisomi, B., Erden, L., Ebner, A.D., Ritter, J.A.: Equilibrium theory analysis of pressure equalization steps in pressure swing adsorption. Ind. Eng. Chem. Res. 60, 9928–9939 (2021)
Liu, Y., Zhang, Q., Cao, Y., Yang, X., Li, Z., Liu, W., Habyarimana, J.B., Cui, Y., Wang, H., Yang, R.T.: Effect of intermittent purge on O2 production with rapid pressure swing adsorption technology. Adsorption. 27, 181–189 (2021)
Funding
The authors further acknowledge funding provided by Changzhou University under Grant ZMF21020388, ZMF21020032 and QZX22020021 and the innovation training projects for the Jiangsu College students under Grant 202210292106Y.
Author information
Ethics declarations
Ethical approval
Not applicable.
Competing interests
The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this work.
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Zhu, X., Sun, Y., Zhou, S. et al. Comparative performance of industrial-scale oxygen production by pressure swing adsorption and vacuum pressure swing adsorption under plateau environment. Adsorption (2023). https://doi.org/10.1007/s10450-023-00391-1
Received:
Revised:
Accepted:
Published:
DOI: https://doi.org/10.1007/s10450-023-00391-1