Abstract
There is high market demand for increasing the viability of current plastic recycling processes. In this work rheology is used to evaluate the mechanical properties of a solvent dissolution recycled polymer compared to its virgin untreated precursor. Solvent dissolution and precipitation are used to target multi-layer, multi-component, industry films, which cannot be mechanically recycled. Polyethylene was chosen as the primary polymer of interest. Polymer thermal stability was monitored via time-resolved rheology; consecutive frequency sweeps over the course of an hour while under isothermal conditions. Additional rheological experiments were performed within the identified thermally stable conditions. Small-angle oscillatory shear was complemented with steady shear viscosity experiments over a wide range of shear rates. Extensional rheology was used to determine changes in molecular weight and cross link density. Rheological characterization is supplemented with gas chromatography–mass spectrometry of the solvent wash to determine components stripped from the virgin polymers during solvent treatment.
Graphical abstract
Similar content being viewed by others
Data availability
The authors confirm that the data supporting the findings of this study are available within the article [and/or] its supplementary materials.
References
Anna SL, McKinley GH, Nguyen DA, Sridhar T, Muller SJ, Huang J, James DF (2001) An interlaboratory comparison of measurements from filament-stretching rheometers using common test fluids. J Rheol (N Y N Y) 45:83–114. https://doi.org/10.1122/1.1332388
APK (2024) Newcycling - APK AG. https://www.apk.group/en/newcycling/. Accessed 19 Jan 2024
Bahlouli N, Pessey D, Raveyre C, Guillet J, Ahzi S, Dahoun A, Hiver JM (2012) Recycling effects on the rheological and thermomechanical properties of polypropylene-based composites. Mater Des 33:451–458. https://doi.org/10.1016/j.matdes.2011.04.049
Baumgaertel M, Winter HH (1989) Determination of discrete relaxation and retardation time spectra from dynamic mechanical data. Rheol Acta 28:511–519
Baumgaertel M, Winter HH (1992) Interrelation between continuous and discrete relaxation time spectra. J Nonnewton Fluid Mech 44:15–36
Camacho J, Díez E, Ovejero G (2017) Bulk polymer/solvent interactions for polyethylene and EVA copolymers, below their melting temperatures. Polym Bull 74:11–25. https://doi.org/10.1007/s00289-016-1694-3
Cervantes-Reyes A, Núñez-Pineda A, Barrera-Díaz C, Varela-Guerrero V, Martínez-Barrera G, Cuevas-Yañez E (2015) Solvent effect in the polyethylene recovery from multilayer postconsumer aseptic packaging. Waste Manag 38:61–64. https://doi.org/10.1016/j.wasman.2015.01.034
Chang SS (1974) Heat Capacities of Polyethylene From 2 To 360 K - 2. Two high density linear polyethylene samples and thermodynamic properties of crystalline linear polyethylene. J Res Natl Bur Stand Sect A Phys Chem 78 A:387–400. https://doi.org/10.6028/jres.078a.022
Chellamuthu M, Arora D, Winter HH, Rothstein JP (2011) Extensional flow-induced crystallization of isotactic poly-1-butene using a filament stretching rheometer. J Rheol (N Y N Y) 55:901–920. https://doi.org/10.1122/1.3593471
Curtzwiler G, Vorst K, Danes JE, Auras R, Singh J (2011) Effect of recycled poly(ethylene terephthalate) content on properties of extruded poly(ethylene terephthalate) sheets. J Plast Film Sheeting 27:65–86. https://doi.org/10.1177/8756087911405824
Feldman D (1989) The theory of polymer dynamics, by M. Doi and S. F. Edwards, the Clarendon Press, Oxford University Press, New York, 1986, 391 pp. Price: $78.50. J Polym Sci Part C Polym Lett 27:239–240. https://doi.org/10.1002/pol.1989.140270706
Fraunhofer (2024) Recycling plastics - The CreaSolv® Process - Fraunhofer IVV. https://www.ivv.fraunhofer.de/en/recycling-environment/recycling-plastics-creasolv.html. Accessed 4 Oct 2023
Gao J, Duan L, Yang G, Zhang Q, Yang M, Fu Q (2012) Manipulating poly(lactic acid) surface morphology by solvent-induced crystallization. Appl Surf Sci 261:528–535. https://doi.org/10.1016/j.apsusc.2012.08.050
Geyer R, Jambeck JR, Law KL (2017) Production, use, and fate of all plastics ever made. Sci Adv 3:25–29. https://doi.org/10.1126/sciadv.1700782
Huang Q, Mangnus M, Alvarez NJ, Koopmans R, Hassager O (2016) A new look at extensional rheology of low-density polyethylene. Rheol Acta 343–350. https://doi.org/10.1007/s00397-016-0921-z
Jehanno C, Alty JW, Roosen M, De Meester S, Dove AP, Chen EYX, Leibfarth FA, Sardon H (2022) Critical advances and future opportunities in upcycling commodity polymers. Nature 603:803–814. https://doi.org/10.1038/s41586-021-04350-0
Kaiser K, Schmid M, Schlummer M (2018) Recycling of polymer-based multilayer packaging: a review. Recycling 3. https://doi.org/10.3390/recycling3010001
Li H, Aguirre-Villegas HA, Allen RD et al (2022) Expanding plastics recycling technologies: chemical aspects, technology status and challenges. Green Chem 24:8899–9002. https://doi.org/10.1039/d2gc02588d
Mckinley GH, Sridhar T (2002) Filament-stretching rheometry of complex fluids. Annu Rev Fluid Mech 34:375–415
Morelly SL, Alvarez NJ (2020) Characterizing long-chain branching in commercial HDPE samples via linear viscoelasticity and extensional rheology. Rheol Acta 59:797–807. https://doi.org/10.1007/s00397-020-01233-5
Mours M, Winter HH (1994) Time-resolved rheometry. Rheol Acta 33:385–397
Münstedt H, Laun HM (1981) Elongational properties and molecular structure of polyethylene melts. Rheol Acta 20:211–221. https://doi.org/10.1007/BF01678022
Pillin I, Montrelay N, Bourmaud A, Grohens Y (2008) Effect of thermo-mechanical cycles on the physico-chemical properties of poly(lactic acid). Polym Degrad Stab 93:321–328. https://doi.org/10.1016/j.polymdegradstab.2007.12.005
Poh L, Narimissa E, Wagner MH, Winter HH (2022) Interactive shear and extensional rheology—25 years of IRIS software. Rheol Acta 61:259–269. https://doi.org/10.1007/s00397-022-01331-6
Purecycle (2024) PureCycle | The sustainable plastic revolution has arrived. https://www.purecycle.com/. Accessed 19 Jan 2024
Qureshi MS, Oasmaa A, Pihkola H, Deviatkin I, Tenhunen A, Mannila J, Minkkinen H, Pohjakallio M, Laine-Ylijoki J (2020) Pyrolysis of plastic waste: opportunities and challenges. J Anal Appl Pyrolysis 152. https://doi.org/10.1016/j.jaap.2020.104804
Rothstein JP (2003) Transient extensional rheology of wormlike micelle solutions. J Rheol (N Y N Y) 47:1227–1247. https://doi.org/10.1122/1.1603242
Rothstein JP, McKinley GH (2002a) A comparison of the stress and birefringence growth of dilute, semi-dilute and concentrated polymer solutions in uniaxial extensional flows. J Nonnewton Fluid Mech 108:275–290. https://doi.org/10.1016/S0377-0257(02)00134-9
Rothstein JP, McKinley GH (2002b) Inhomogeneous transient uniaxial extensional rheometry. J Rheol (N Y N Y) 46:1419–1443. https://doi.org/10.1122/1.1516788
Sánchez-Rivera KL, Huber GW (2021) Catalytic hydrogenolysis of polyolefins into alkanes. ACS Cent Sci 7:17–19. https://doi.org/10.1021/acscentsci.0c01637
Sánchez-Rivera KL, Zhou P, Kim MS, González Chávez LD, Grey S, Nelson K, Wang SC, Hermans I, Zavala VM, Van Lehn RC, Huber GW (2021) Reducing antisolvent use in the STRAP process by enabling a temperature-controlled polymer dissolution and precipitation for the recycling of multilayer plastic films. ChemSusChem 14:4317–4329. https://doi.org/10.1002/cssc.202101128
Sturm DR, Caputo KJ, Liu S, Danner RP (2018) Solubility of solvents in polyethylene below the melt temperature. Fluid Phase Equilib 470:68–74. https://doi.org/10.1016/j.fluid.2017.09.004
Sur S, Chellamuthu M, Rothstein J (2019) High-temperature extensional rheology of linear, branched, and hyper-branched polycarbonates. Rheol Acta 58:557–572. https://doi.org/10.1007/s00397-019-01157-9
Sur S, Chellamuthu M, Rothstein J (2020) High temperature extensional rheology of commercially available polycarbonate mixed with flame retardant salts. Korea Aust Rheol J 32:47–59. https://doi.org/10.1007/s13367-020-0006-5
Szabo P (1997) Transient filament stretching rheometer. I: Force balance analysis. Rheol Acta 36:277–284. https://doi.org/10.1007/bf00366669
Ügdüler S, Van Geem KM, Roosen M, Delbeke EIP, De Meester S (2020) Challenges and opportunities of solvent-based additive extraction methods for plastic recycling. Waste Manag 104:148–182. https://doi.org/10.1016/j.wasman.2020.01.003
Walker TW, Frelka N, Shen Z, Chew AK, Banick J, Grey S, Kim MS, Dumesic JA, Van Lehn RC, Huber GW (2020) Recycling of multilayer plastic packaging materials by solvent-targeted recovery and precipitation. Sci Adv 6:1–10. https://doi.org/10.1126/sciadv.aba7599
White EEB, Winter HH, Rothstein JP (2012) Extensional-flow-induced crystallization of isotactic polypropylene. Rheol Acta 51:303–314. https://doi.org/10.1007/s00397-011-0595-5
Wiesinger H, Wang Z, Hellweg S (2021) Deep dive into plastic monomers, additives, and processing aids. Environ Sci Technol 55:9339–9351. https://doi.org/10.1021/acs.est.1c00976
Wypych G (2017) Introduction. In: Handbook of plasticizers, 3rd edn. Elsevier, pp 1–6
Yasuda K, Armstrong RC, Cohen RE (1981) Shear flow properties of concentrated solutions of linear and star branched polystyrenes. Rheol Acta 20:163–178. https://doi.org/10.1007/BF01513059
Zhao D, Wang X, Miller JB, Huber GW (2020) The chemistry and kinetics of polyethylene pyrolysis: a process to produce fuels and chemicals. ChemSusChem 13:1764–1774. https://doi.org/10.1002/cssc.201903434
Zhao YB, Lv XD, Ni HG (2018) Solvent-based separation and recycling of waste plastics: a review. Chemosphere 209:707–720. https://doi.org/10.1016/j.chemosphere.2018.06.095
Zhou P, Sánchez-Rivera KL, Huber GW, Van Lehn RC (2021) Computational approach for rapidly predicting temperature-dependent polymer solubilities using molecular-scale models. ChemSusChem 14:4307–4316. https://doi.org/10.1002/cssc.202101137
Acknowledgements
Gel permeation chromatography was graciously provided by Khairun N. Tumu of Keith Vorst’s group at Iowa State University.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Competing interests
This material is based upon work supported by the US Department of Energy, Office of Energy Efficiency and Renewable Energy, Bioenergy Technologies Office under award number DEEE0009285.
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Supplementary information
ESM 1
(DOCX 174 kb)
Rights and permissions
About this article
Cite this article
Tillinghast, G., Sánchez-Rivera, K.L., Huber, G.W. et al. Shear and extensional rheology of polyethylenes recycled using a solvent dissolution process. Rheol Acta (2024). https://doi.org/10.1007/s00397-024-01446-y
Received:
Revised:
Accepted:
Published:
DOI: https://doi.org/10.1007/s00397-024-01446-y