Abstract
Isobutylalumoxanes have been obtained by hydrolysis of triisobutylaluminium (TIBA) with water in the form of vapour (1) or ice particles (2) at AlTIBA/H2O = 2 mol/mol. 1H NMR spectra of hydrolyzates showed the presence of unreacted TIBA indicating the formation of alumoxanes larger than iBu2Al-O-AliBu2 which one can expect based on the molar ratio of reagents. Alumoxanes 1 and 2 demonstrate high activating ability for rac-Et(2-MeInd)2ZrMe2 in copolymerization reactions of ethylene with propylene and terpolymerization of ethylene with propylene and 5-ethylidene-2-norbornene. Alumoxane 1 demonstrates high structural and chemical stability during long-term storage (for 1 year) that results in consistent activating ability and similarity of molecular weight characteristics of polymer formed. Alumoxane 2 is much less structurally stable which is manifested in considerable changes of 1H NMR spectra of the product even after several days of storage. It essentially loses activating ability after 3 months’ storage. The alumoxanes with high activating ability have been also obtained by in situ TIBA hydrolysis with water intentionally incorporated into toluene (~1 × 10−2 mol/l) prior to polymerization also at AlTIBA/H2O = 2 mol/mol. The differences of catalytic systems with different activators are also reflected in differences in microstructure, molecular-weight, thermal-physical characteristics and physical-mechanical properties of copolymers formed.
Similar content being viewed by others
References
Noordermeer JWM (2005) Ethylene–propylene polymers. In: Kirk-Othmer (ed) Encyclopedia of chemical technology, vol 10. Wiley, Hoboken, pp 704–719
Bhowmick KA, Stephens HL (eds) (2001) Handbook of elastomers, 2 edn. Marcel Decker, Inc., New York
Kissin YV (2008) Alkene polymerization reactions with transition metal catalysts 1 (studies in surface science and catalysis, vol 173). Elsevier, Amsterdam
Galimberti M, Guerra G (2007) Influence of tacticity of propylene placement on structure and properties of ethylene/propylene copolymers. In: Baugh LS, Canich JAM (eds) Stereoselective polymerization with single-site catalysts. CRC Press Taylor&Francis Group, New York, pp 313–344
Hagen H, Boersma J, Van Koten G (2002) Homogeneous vanadium-based catalysts for the Ziegler–Natta polymerization of α-olefins. Chem Soc Rev 31:357–364
Kaminsky W, Miri M (1985) Ethylene propylene diene terpolymers produced with a homogeneous and highly active zirconium catalyst. J Polym Sci Part A Polym Chem 23:2151–2164
Chien JCW, He DJ (1991) Olefin copolymerization with metallocene catalysts. I. Comparison of catalysts. J Polym Sci Part A Polym Chem 29:1585–1593
Soga K, Uozumi T (1992) Copolymerization of olefins with Kaminsky–Sinn-type catalysts. Makromol Chem 193:823–831
Koivumäki J, Seppälä JV (1993) Comparison of ethylene-propylene copolymers obtained with Ti, V and Zr catalyst systems. Polym Bull 31:441–448
Lehtinen C, Löfgren B (1997) A comparison of (n-butCp), ZrClz and other simple metallocenes with bridged Et(Ind)2ZrCl2 and Me2Si(Ind)2ZrCl2 catalysts in ethene/propene copolymerization. Eur Polym J 33:115–120
Walter P, Trinkle S, Mülhaupt R (2001) Influence of zirconocene structure and propene intent on melt rheology of polyethene and ethene/propene copolymers. Polym Bull 46:205–213
Kravchenko R, Waymouth RM (1998) Ethylene propylene copolymerization with 2-arylindene zirconocenes. Macromolecules 31:1–6
Ahmadjo S, Arabi H, Nekoomanesh M, Zohuri GH, Mortazavi MM, Naderi G (2010) Terpolymerization of ethylene/propylene/diene monomers using (2-PhInd)2ZrCl2 metallocene catalysts. Macromol React Eng 4:707–714
Arabi H, Mobarakeh HS, Balzadeh Z, Nejabat G-R (2013) Copolymerization of ethylene/5-ethylidene-2-norbornene with bis (2-phenylindenyl) zirconium dichloride catalyst: I. Optimization of the operating conditions by response surface methodology. J Appl Polym Sci 129:3047–3053
Tsai WM, Chien JCW (1994) Silolene-bridged zirconocenium polymerization catalysts. J Polym Sci Part A Polym Chem 32:149–158
Yu Z, Marques M, Rausch M, Chien JCW (1995) Olefin terpolymerizations. III. Symmetry, sterics, and monomer structure in ansa-zirconocenium catalysis of EPDM synthesis. J Polym Sci Part A Polym Chem 33:2795–2801
Malmberg A, Löfgren B (1997) The production of ethene/propene/5-ethylidene-2-norbornene terpolymers using metallocene catalysts: polymerization, characterization and properties of the metallocene EPDM. J Appl Polym Sci 66:35–44
Starck P, Lehtinen C, Löfgren B (1997) Polymerization and characterization of ethylene/propylene and ethylene/1-octene copolymers produced with bridged Zr- and Hf-based metallocenes. Angew Makromol Chem 249:115–135
Chien JCW, Yu Z, Marques MM, Flores JC, Rausch MD (1998) Polymerizations of olefins and diolefins catalyzed by monocyclopentadienyltitanium complexes containing a (dimethylamino)ethyl substituent and comparison with ansa-zirconocene systems. J Polym Sci Part A Polym Chem 36:319–328
Haag MC, Dos Santos JHZ, Stedile FC, Dupont J (1999) Residual metal content in ethylene-propylene-diene monomers synthesized using vanadium- and zirconocene-based catalysts. J Appl Polym Sci 74:1997–2003
Lu L, Niu H, Dong J-Y, Zhao X, Hu X (2010) Ethylene/propylene copolymerization over three conventional C2-symmetric metallocene catalysts: correlation between catalyst configuration and copolymer microstructure. J Appl Polym Sci 118:3218–3226
Huang Y, Fu Z, Gu X, Feng L, Fan Z (2013) Terpolymerization of ethylene/propylene/5-ethylidene-2-norbornene using rac-Et(Ind)(2)ZrCl2 and modified-methylaluminoxane metallocene catalyst system. J Polym Mater 30:145–157
Kaminsky W (2001) New elastomers by metallocene catalysis. Macromol Symp 174:269–276
Arndt M, Kaminsky W, Schauwienold A-M, Weingarten U (1998) Ethene/propene copolymerisation by [Me2C(3-RCp)(Flu)]ZrCl2/MAO (R = H, Me, isoPr, tertBu). Macromol Chem Phys 199:1135–1152
Fan W, Leclerc MR, Waymouth RM (2001) Alternating stereospecific copolymerization of ethylene and propylene with metallocene catalysts. J Am Chem Soc 123:9555–9563
Starzewski AO, Steinhauser N, Xin BS (2008) Decisive progress in metallocene-catalyzed elastomer synthesis. Macromolecules 41:4095–4101
Chen EY-X, Marks TJ (2000) Cocatalysts for metal-catalyzed olefin polymerization: activators, activation processes, and structure−activity relationships. Chem Rev 100:1391–1434
Harlan CJ, Mason MR, Barron AR (1994) tert-Butylaluminum hydroxides and oxides: structural relationship between alkylalumoxanes and alumina gels. Organometallics 13:2957–2969
Harlan CJ, Bott SG, Barron AR (1995) Three-coordinate aluminum is not a prerequisite for catalytic activity in the zirconocene–alumoxane polymerization of ethylene. J Am Chem Soc 117:6465–6474
Dall’Occo T, Galimberti M, Camurati I, Destro M, Fusco O, Brita D (1999) Alumoxanes alternative to MAO: synthesis and characterization. In: Kaminsky W (ed) Metalorganic catalysts for synthesis and polymerization. Springer, Berlin, pp 142–149
Tritto I, Zucchi D, Destro M, Sacchi MC, Dall’Occo T, Galimberti M (2000) NMR investigations of the reactivity between zirconocenes and β-alkyl-substituted aluminoxanes. J Mol Catal A Chem 160:107–114
Galimberti M, Destro M, Fusco O, Piemontesi F, Camurati I (1999) Ethene/propene copolymerization from metallocene-based catalytic systems: role of the alumoxane. Macromolecules 32:258–263
Resconi L, Giannini U, Dall’Occo (2000) MAO-free metallocene catalysts for ethylene (co)polymerization. In: Scheirs J, Kaminsky W (eds) Metallocene-based polyolefins: preparation, properties, and technology. Wiley, Chichester, pp 69–74
Polo E, Galimberti M, Mascellani N, Fusco O, Müller G, Sostera S (2000) Ethene/propene copolymerisations with rac-EBTHIZrR2/alumoxane: σ-ligands effect. J Mol Catal A Chem 160:229–236
Tritto I, Boggioni L, Sacchi MC, Dall’Occo T (2003) Novel aluminum based cocatalysts for metallocene catalyzed olefin polymerization. J Mol Catal A Chem 204–205:305–314
Mason MR, Smith JM, Bott SG, Barron AR (1993) Hydrolysis of tri-tert-butylaluminum: the first structural characterization of alkylalumoxanes.[(R2A1)20]n and (RA1O)n. J Am Chem Soc 115:4971–4984
Razuvaev GA, Sangalov YuA, Nelkenbaum Yu, Ya Minsker KS (1975) Synthesis of alumoxanes by reactions of organoaluminum compounds with copper sulfate crystallohydrate. Izv Akad Nauk, Ser Khim, pp 2434–2440
Bravaya NM, Faingol’d EE, Babkina ON, Saratovskikh SL, Panin AN, Zharkov IV, Fushman EA (2013) Syntheses of isobutylalumoxanes by triisobutylaluminum hydrolysis and their use as activators of dimethylated zirconocene in propylene polymerization. Rus Chem Bul 62:560–567
Bolesławski M, Serwatowski J (1983) Synthesis and structure of alkylaluminoxanes. J Organomet Chem 254:159–166
Samuel E, Rausch MD (1973) π-Cyclopentadienyl and π-indenyl compounds of Titanium, Zirconium, and Hafnium Containing σ-bonded organic substituents. J Am Chem Soc 95:6263–6267
Smith GM, Rogers JS, Malpass DB (1998) In: Proceedings of MetCon ‘98, USA, PA, June 10–11, 1998
Zyabina VA, Korobova LM, Lifshits IA, Novikova NN, Nel’son KV (1972) Determination of ethylenenorbornene in ethylene, propylene, and ethylidenenorbornene copolymers by means of IR spectroscopy. Zhurnal Prikl Spectroskopii 17:1048–1051
Neely BJ, Wagner J, Robinson RL Jr, Gasem KAM (2008) Mutual solubility measurements of hydrocarbon–water systems containing benzene, toluene, and 3-methylpentane. J Chem Eng Data 53:165–174
Kolbert AC, Didier JC (1999) Determination of monomer sequence distribution in EPDM by 13C-NMR: third monomer effects. J Appl Polym Sci 71:523–530
Acknowledgments
The financial support from Russian Sciences Foundation (Grant 13-03-01011 a and 13-03-12181 ofi_m) is acknowledged.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Bravaya, N.M., Panin, A.N., Faingol’d, E.E. et al. Isobutylalumoxanes as high-performance activators of rac-Et(2-MeInd)2ZrMe2 in copolymerization of ethylene with propylene and ternary copolymerization of ethylene, propylene, and 5-ethylidene-2-norbornene. Polym. Bull. 73, 473–491 (2016). https://doi.org/10.1007/s00289-015-1505-2
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00289-015-1505-2