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A review on surface texturing of zirconia ceramics for dental applications

  • Critical Review
  • Published:
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Abstract

Zirconia ceramic is an ideal dental restoration material owing to its good biocompatibility, superior physical behaviors, and excellent aesthetic properties. However, peri-implant inflammation and excessive occlusal surface wear are critical issues that hinder the clinical application of zirconia ceramic dentures. The surface texturing technique is an unique means to improve the surface properties of products, such as biocompatibility. This paper provides a detailed overview of the definition and development of surface texturing techniques. A comprehensive review is conducted on the machining mechanisms and features of common texture preparation techniques, such as laser texturing and ultrasonic vibration texturing. The mechanisms of surface textures on the tribological behaviors, wettability, and antibacterial behaviors of specimens such as restorations are deeply discussed. The limitations of current studies on surface texturing techniques of dental zirconia ceramics and the future prospects are outlined. The review can help scientists improve the currently available cost-effective texture preparation process and develop high-performance denture restorations.

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Abbreviations

A :

Ultrasonic vibration amplitude (mm)

CA:

Contact angle (°)

D:

Groove depth (mm)

LST:

Laser surface texturing

MRR:

Material removal rate

PCD:

Polycrystalline diamond

R S :

Ultrasonic speed ratio

TZP:

Tetragonal zirconia polycrystal

UV:

Ultraviolet

UVAG:

Ultrasonic vibration-assisted grinding

UVAM:

Ultrasonic vibration-assisted milling

UVAT:

Ultrasonic vibration-assisted turning

V f :

Feed rate (mm/min)

W:

Groove widths (mm)

Y2O3 :

Yttria

ZrO2 :

Zirconia

f :

Ultrasonic frequency (Hz)

f t :

Feed per tooth (μm/z)

n :

Spindle speed (rpm)

r :

Surface roughness factor

μ :

Friction coefficient

θ :

Contact angle

t-ZrO2 :

Tetragonal zirconia

3Y-TZP:

3 mol% yttria–stabilized tetragonal zirconia polycrystal

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Funding

The work is financially supported by the National Natural Science Foundation of China (Grant No. 52175425).

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  1. State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai, 200240, People’s Republic of China

    Youkang Yin, Jinyang Xu & Ming Chen

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Youkang Yin conducted the literature survey and wrote the manuscript. Jinyang Xu and Ming Chen contributed to the conception of the study and reviewed the manuscript.

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Yin, Y., Xu, J. & Chen, M. A review on surface texturing of zirconia ceramics for dental applications. Int J Adv Manuf Technol 130, 5109–5135 (2024). https://doi.org/10.1007/s00170-024-12948-7

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