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State of the art of research studies on machining processes by French research network Manufacturing’21

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Abstract

For 20 years now, the French machining activities have been federated around the Manufacturing’21 group. The activities of this group cover all the issues related to mechanical manufacturing of machines, robots, tool path, and analysis of the cutting process.. This review article is interested in this last part: the analysis of the cutting process. The article tries to make a review of the machining activities made during the past years by focusing on several points. The first one is the behaviour of materials by addressing the cutting process in the primary zone, the tribology in machining and the surface integrity. Secondly, this article reviews the work on tool wear analysis. This section begins with the work that explains wear phenomena. This is followed by work on tool wear, and finally by models. This article ends with a part in which the cutting assistance is discussed where the laser assistance, the high pressure and the cryogenic assistance are exposed.

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Abbreviations

BUL:

Built-up layer

CBN:

Cubic boron nitride

CCD:

Charge couple device

CNC:

Computer numerical control

CO2 :

Carbon dioxide

CVD:

Chemical vapour deposit

DIC:

Differential image correlation

EBSD:

Electron backscatter diffusion

EPMA:

Electron probe microanalysis

FEM:

Finite element method

Fn:

Normal force

Fc:

Cutting force in cutting speed direction

FFT:

Fast Fourier transform

fz:

Feed

HP:

High pressure (for machining)

HSS:

High-speed steel

IR:

Infrared

JC:

Johnson Cook

LAM:

Laser-assisted machining

LN2:

Liquid nitrogen

MQL:

Minimum quantity of lubricant

OHFC:

Oxygen free high conductivity

PCBN:

Polycrystalline cubic boron nitride

PCD:

Polycrystalline diamond

PVD:

Physical vapour deposit

Sa:

Arithmetical mean height of a surface

SEM:

Scanning electron microscope

SPD:

Severe plastic deformation

T :

Temperature

Tamb:

Room temperature

TEM:

Transmission electron microscopy

TCR:

Thermal contact resistance

Vinc:

Incursion speed

VIS-IR:

Visible and infrared

Vc:

Cutting speed

Vt:

Tangential speed

WC:

Tungsten carbide

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Acknowledgements

The author would like to thank the Manufacturing’21 community for all the work they have done over the last few years and to the various people in charge of the group for making it grow.

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    Vincent Wagner

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Wagner, V. State of the art of research studies on machining processes by French research network Manufacturing’21. Int J Adv Manuf Technol 131, 843–886 (2024). https://doi.org/10.1007/s00170-023-12687-1

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