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Magnetic field-assisted finishing: mechanism, application, and outlook

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Abstract

Magnetic field-assisted finishing (MFAF) technology, as a non-traditional surface finishing technology, has a unique advantage in machining components composed of complex shapes and difficult-to-process materials and has been widely concerned. To date, more than thirty MFAF technologies have been developed; however, there has not been a detailed study to classify these technologies and compare and contrast the advantages and limitations of these technologies. Therefore, in order to promote the development of MFAF technology, MFAF technology is reviewed in detail in this study. This paper introduces the origin and development of MFAF technology and proposes a classification method based on media. On this basis, the differences of wear mechanisms and the action mechanism of composite processing are discussed, the representative MFAF techniques are overviewed, and the commonly used material removal models of MFAF techniques are summarized. Finally, the possible research directions of MFAF process in the future are described. This paper has important reference value for researchers in the field of ultra-precision machining.

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Data availability

The datasets supporting the results of this article are included within the article.

Abbreviations

MFAF:

Magnetic field-assisted finishing

MAF:

Magnetic abrasive finishing

MAFF:

Magnetic abrasive flow finishing

MAJ:

Magnetic abrasive jet finishing

V-MAF:

Vibration-magnetic abrasive composite finishing

E-MAF:

Electrolytic-magnetic abrasive composite finishing

C-MAF:

Chemical-magnetic abrasive composite finishing

V-C-MAF:

Vibration chemical-magnetic abrasive composite finishing

V-E-MAF:

Vibration electrolytic-magnetic abrasive composite finishing

MNF:

Magnetic needle finishing

V-MNF:

Vibration-magnetic needle finishing

C-MNF:

Chemical-magnetic needle finishing

AFM:

Abrasive flow machining

ECM:

Electrochemical machining

MFG:

Magnetic fluid grinding

MFP:

Magnetic fluid floating polishing

MFAP:

Magnetic field-assisted uniform pressure polishing

MRF:

Magnetorheological finishing

MRFPF:

Magnetorheological foam plane finishing

MJP:

Magnetorheological jet polishing

MRAFF:

Magnetorheological abrasive flow finishing

MCFF:

Magnetic composite fluid finishing

MSTF:

Magnetic shear thickening finishing

EMRF:

Electromagnetic rheological finishing

ERF:

Electrorheological finishing

MAGIC:

Magnetic intelligent composite polishing

MHF:

Magnetic honing finishing

MRR :

Material removal rate

MR :

Material removal

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Funding

The work was co-supported by the National Natural Science Foundation of China (grant no. 52075362) and the Central Government Guides Local Foundation for Science and Technology Development (grant no. YDZJSX2022B004 and YDZJSX2022A020).

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Authors and Affiliations

  1. College of Mechanical and Vehicle Engineering, Taiyuan University of Technology, Taiyuan, 030024, China

    Zhaokun Yan, Shengqiang Yang, Yonggang Li, Xiuhong Li & Xingai Yao

  2. Shanxi Province Key Laboratory of Precise Machining, Taiyuan, 030024, China

    Zhaokun Yan, Shengqiang Yang, Yonggang Li, Xiuhong Li, Wenhui Li & Xingai Yao

  3. College of Aeronautics and Astronautics, Taiyuan University of Technology, Taiyuan, 030024, China

    Wenhui Li

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  1. Zhaokun Yan
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  2. Shengqiang Yang
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  3. Yonggang Li
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  4. Xiuhong Li
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  5. Wenhui Li
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  6. Xingai Yao
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Contributions

Zhaokun Yan designed and performed the manuscript, analyzed the data, and drafted the manuscript. Shengqiang Yang conceived and supervised the study, and edited the manuscript. Yonggang Li analyzed the data. Wenhui Li and Xiuhong Li Provide fund support. Xingai Yao performed the experiments. All authors read and approved the manuscript.

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Correspondence to Shengqiang Yang.

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Yan, Z., Yang, S., Li, Y. et al. Magnetic field-assisted finishing: mechanism, application, and outlook. Int J Adv Manuf Technol 131, 2719–2758 (2024). https://doi.org/10.1007/s00170-023-12283-3

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