Abstract
Metal additive manufacturing is an emerging advanced technology, it differs from conventional manufacturing methods as machining, casting, and forging, which are either subtractive or forming. Firstly, the objective of this work is to elaborate a new 316L stainless steel material by selective laser melting (SLM) from metallic powder according to specific operating parameters, namely laser scanning speed and power. Secondly, the characterization of this developed material by 3D printing is carried out. For this purpose, metallographic observations and heat treatments at different temperatures 650, 800, and 1050 °C were performed. Thus, the contribution of this study is to develop procedure and tools to enhance their mechanical properties at the level of parts obtained by conventional processes. Therefore, samples were examined by X-RF, SEM, EDS mapping, density, and hardness measurements as well. The results show that mechanical properties of additive manufactured samples can be improved in certain conditions linked to operating parameters and heat treatment. Also, this work has allowed us to confirm the resistance of the 316L stainless steel developed by SLM to high temperatures.
Similar content being viewed by others
Abbreviations
- AM:
-
Additive manufacturing
- CAD:
-
Computer-aided design
- DMLS:
-
Direct metal laser sintering
- EDS:
-
Energy-dispersive X-ray spectroscopy
- ED :
-
Deposited energy (J/mm3)
- HV:
-
Vickers hardness
- Pi:
-
Laser power (W)
- SEM:
-
Scanning electron microscope
- SLS:
-
Selective laser sintering
- SLM:
-
Selective laser melting
- Ti:
-
Heat treating temperature (°C)
- Vj:
-
Laser scanning speed (mm/s)
- XR-F:
-
X-ray fluorescence spectroscopy
- d:
-
Powder bed thickness (50 μm)
- h:
-
Hatch space (120 µm)
References
Rivas Santos MV et al (2020) Design and characterisation of an additive manufacturing benchmarking artefact following a design for metrology approach. J Add Manuf 32:100964. https://doi.org/10.1016/j.addma.2019.100964
Yap CY et al (2015) Review of selective laser melting: materials and applications. J Appl Phys Rev 2:041101. https://doi.org/10.1063/1.4935926
Frazier WE (2014) Metal additive manufacturing: a review. J Mater Eng Perform 23:1917–1928. https://doi.org/10.1007/s11665-014-0958-z
Annual Worldwide Progress Report (2013) Additive manufacturing and 3D printing state of the industry, 18th edn. Fort Collins, Wohlers Report
El Jai M et al. (2021) Skeleton-based perpendicularly scanning: a new scanning strategy for additive manufacturing, modeling and optimization. Prog Addit Manuf 6:781–820. https://doi.org/10.1007/s40964-021-00197-z
Gu D et al (2012) Selective laser melting of TiC/Ti bulk nanocomposites: Influence of nanoscale reinforcement. J Scr Mater 67:185–188. https://doi.org/10.1016/j.scriptamat.2012.04.013
Mahamood RM, EAkinlabi T (2017) Laser power and powder flow rate influence on the metallurgy and microhardness of laser metal deposited titanium alloy. J Mater Today Proc 4:3678–3684. https://doi.org/10.1016/j.matpr.2017.02.262
He Y et al (2019) Melt pool geometry and microstructure of Ti6Al4V with B additions processed by selective laser melting additive manufacturing. J Mater Des 183:108126. https://doi.org/10.1016/j.matdes.2019.108126
Montgomery C et al (2015) “Process mapping of inconel 625 in laser powder bed additive manufacturing”, Proceedings Solid Freeform Fabrication Symposium, Austin
Harun NH et al (2016) A study on surface roughness during fused Deposition modelling: a review. J Adv Manuf Technol, special issue iDECON. 2289–8107. https://jamt.utem.edu.my/jamt/article/view/3922/2922
Sun S, Brandt M, Easton M (2017) Powder bed fusion processes. J Laser Addit Manuf, pp. 55–77. https://doi.org/10.1016/B978-0-08-100433-3.00002-6
Patterson AE et al (2019) Experimental design approach for studying Over hanging features in selective laser Melting. J. Adv Manuf Technol 13:2. https://jamt.utem.edu.my/jamt/article/view/5502/3780
Pauly S et al. (2018) Experimental determination of cooling rates in selectively laser-melted eutectic Al-33Cu. J Addit Manuf 22:753–757. https://doi.org/10.1016/j.addma.2018.05.034
Buchbinder D et al (2011) High power selective laser melting (HP SLM) of aluminum parts. J Phys Procedia 12:271–278. https://doi.org/10.1016/j.phpro.2011.03.035
Sun Z et al (2016) Selective laser melting of stainless steel 316L with low porosity and high build rates. J Mater Des 104:197–204. https://doi.org/10.1016/j.matdes.2016.05.035
Matthews MJ et al (2016) Denudation of metal powder layers in laser powder bed fusion processes. J Acta Mater 114:33–42. https://doi.org/10.1016/j.actamat.2016.05.017
Laazizi A et al (2011) Applied multi-pulsed laser in surface treatment and numerical–experimental analysis. J Opt & Laser Tech 43:1257–1263. https://doi.org/10.1016/j.optlastec.2011.03.019
Simmons JC et al (2020) Influence of processing and microstructure on the local and bulk thermal conductivity of selective laser melted 316L stainless steel. J Add Manuf 32:100996. https://doi.org/10.1016/j.addma.2019.100996
Andreacola FR et al (2021) Influence of 3D-printing parameters on the mechanical properties of 17–4PH stainless steel produced through selective laser melting. J Frattura ed Integrità Strutturale 58:282–295. https://doi.org/10.3221/IGF-ESIS.58.21
Wang D et al (2017) Mechanisms and characteristics of spatter generation in SLM processing and its effect on the properties. J Mat and Desi 117:121–130. https://doi.org/10.1016/j.matdes.2016.12.060
Yan X et al (2020) Study of the microstructure and mechanical performance of C-X stainless steel processed by selective laser melting (SLM). J Mat Sci Eng.: A 781:139227. https://doi.org/10.1016/j.msea.2020.139227
Olakanmi EO (2013) Selective laser sintering/melting (SLS/SLM) of pure Al, Al–Mg, and Al–Si powders: effect of processing conditions and powder properties. J Mater Process Technol 213:1387–1405. https://doi.org/10.1016/j.jmatprotec.2013.03.009
Egger G et al (1999) Optimization of powder layer density in selective laser sintering. Solid Free Fabr Proc. pp. 255–263
Weaver JS et al (2021) The effects of particle size distribution on the rheological properties of the powder and the mechanical properties of additively manufactured 17–4 PH stainless steel. J Add Manu 39:101851. https://doi.org/10.1016/j.addma.2021.101851
Zhang S et al (2011) Effects of powder characteristics on selective laser melting of 316L stainless steel powder. J Adv Mat Res. pp. 189–193. https://doi.org/10.4028/www.scientific.net/AMR.189-193.3664
Chen W et al (2018) Effect of powder feedstock on microstructure and mechanical properties of the 316L stainless steel fabricated by selective laser melting, 8:729. https://doi.org/10.3390/met8090729
Liu Y, Zhang J, Pang Z (2018) Numerical and experimental investigation into the subsequent thermal cycling during selective laser melting of multi-layer 316L stainless steel. J Optics Laser Technol 98. https://doi.org/10.1016/j.optlastec.2017.07.034
Wang L (2022) Microstructure and anisotropic tensile performance of 316L stainless steel manufactured by selective laser melting. J Frattura ed Integrità Strutturale 60:380–391. https://doi.org/10.3221/IGF-ESIS.60.26
Zhukov A, Deev A, Kuznetsov P (2017) Effect of alloying on the 316L and 321 steels samples obtained by selective laser melting. Phys Procedia 89:172–178. https://doi.org/10.1016/j.phpro.2017.08.010
Spierings A, Levy G (2009) Comparison of density of stainless steel 316L parts produced with selective laser melting using different powder grades, 20th Annu. Int Solid Free Fabr Symp SFF
Kamath C et al (2014) Density of additively-manufactured, 316L SS parts using laser powder-bed fusion at powers up to 400 W. Int J Adv Manuf Technol 74:65–78. https://doi.org/10.1007/s00170-014-5954-9
Vasquez E et al (2019) Elaboration of oxide dispersion strengthened Fe-14Cr stainless steel by selective laser melting. J Mat Pro Tech. 267. https://doi.org/10.1016/j.jmatprotec
Cacace S, Demir AG, Semeraro Q (2017) densification mechanism for different types of stainless steel powders in selective laser melting. Procedia CIRP 62:475–480. https://doi.org/10.1016/j.procir.2016.06.010
Li R et al (2010) Densification behavior of gas and water atomized 316L stainless steel powder during selective laser melting. J Appl Surf Sci 256:4350–4356. https://doi.org/10.1016/j.apsusc.2010.02.030
Acknowledgements
The authors greatly acknowledged the help and equipment support from Moulay Ismail University and Euromed University of Fez in Morocco.
Author information
Authors and Affiliations
Contributions
All authors contributed to the study conception and design. Material preparation, data collection, and analysis were performed by all of them. The first draft of the manuscript was written by Kaoutar Fri (PhD student), and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.
Corresponding author
Ethics declarations
Competing interests
The authors declare no competing interests.
Additional information
Publisher's note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Fri, K., Laazizi, A., Bensada, M. et al. Microstructural and heat treatment analysis of 316L elaborated by SLM additive manufacturing process. Int J Adv Manuf Technol 124, 2289–2297 (2023). https://doi.org/10.1007/s00170-022-10622-4
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-022-10622-4