Skip to main content

Advertisement

Log in

Microstructure, mechanical, and corrosion properties of electron beam-welded commercially pure titanium after laser shock peening

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Surface properties play a critical role in the structural integrity of any component and this becomes even more critical for weld joints. Laser shock peening (LSP) is one of the non-contact methods which is getting popular in industries to enhance surface properties for improving service life, mainly fatigue of engineering components. In the present study, electron beam welding (EBW) of commercially pure (cp) titanium was carried out at constant line energy with varying scan speeds ranging from 1000 to 1600 mm/min and welding currents from 25 to 40 mA. The influence of the EBW parameters on microstructure, surface micro-hardness, tensile, and fatigue strength was investigated. The effect of LSP on mechanical and corrosion properties of EBW cp titanium was studied. LSP induced a significant amount of compressive residual stresses at the surface through plastic deformation and led to significant improvement in micro-hardness (7–10%) at the sub-surface region of the fusion zone due to finer grain structure. Further, appreciable enhancement in tensile strength (~ 15%) and fatigue life (~ 43%) due to strain hardening and changes in microstructure like twinning within grains was realized.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 19
Fig. 20
Fig. 21
Fig. 22
Fig. 23

Similar content being viewed by others

Data availability

The raw/processed data required to reproduce the experimental findings cannot be shared at this time as the data also forms part of an ongoing study.

References

  1. Yunlian Q, Ju D, Quan H, Liying Z (2000) Electron beam welding, laser beam welding and gas tungsten arc welding of titanium sheet. Materials Science & Engineering A 280:177–181

    Article  Google Scholar 

  2. Lu JZ, Wu LJ, Sun GF, Luo KY, Zhang YK, Cai J, Cui CY, Luo XM (2017) Microstructural response and grain refinement mechanism of commercially pure titanium subjected to multiple laser shock peening impacts. Acta Materialia 127:252–266

    Article  Google Scholar 

  3. Auwal ST, Ramesh S, Yusof F, Manladan SM (2018) A review on laser beam welding of titanium alloys. The International Journal of Advanced Manufacturing Technology 97:1071–1098

    Article  Google Scholar 

  4. Hasson DF (1985) A review of titanium welding processes. TMS/AIME Annual meeting, Symposium on Advances in titanium welding. Defense Technical Information Center (Accession Number - ADA166442). https://apps.dtic.mil/sti/citations/ADA166442

  5. Mendez PF, Eagar TW (2001) Welding processes for Aeronautics. Advanced materials and processes:39–43

  6. Huiqiang W, Jicai F, Jingshan H (2004) Microstructure evolution and fracture behaviour for electron beam welding of Ti-6Al-4V. Bulletin of Material Science 27:387–392

    Article  Google Scholar 

  7. Balasubramanian TS, Balasubramanian V, Muthumanikkam MA (2011) Fatigue Performance of gas tungsten arc, electron beam and laser beam welded Ti-6Al-4V Alloy Joints. Journal of Materials Engineering and Performance 20:1620–1630

    Article  Google Scholar 

  8. Juang JL, Warnken N, Gebelin JC, Strangwood M, Reed RC (2012) On the mechanism of porosity formation during welding of titanium alloys. Acta Materialia 60:3215–3225

    Article  Google Scholar 

  9. Li L, Wang S, Huang W, Jin Y (2020) Microstructure and mechanical properties of electron beam welded TC4/TA7 dissimilar titanium alloy joint. Journal of Manufacturing Processes 50:295–304

    Article  Google Scholar 

  10. Wang T, Yu B, Han K, Peng F, Jiang S, Zhao H, Zhang B, Feng J (2019) Effect of heat input on microstructure and mechanical properties of Ti/Cu66V34/Cu joints by electron beam welding. Journal of Manufacturing Processes 45:147–153

    Article  Google Scholar 

  11. Logesh M, Selvabharathi R, Thangeeswari T, Palani S (2020) Influence of severe double shot peening on microstructure properties of Ti-6Al-4V and titanium grade 2 dissimilar joints using laser beam welding. Optics and Laser Technology 123:105883

    Article  Google Scholar 

  12. Steen WM, Majumder J (2010) Laser material processing, fourth edition. Springer. https://doi.org/10.1007/978-1-84996-062-5

  13. Ruschau JJ, John R, Thompson SR, Nicholas T (1999) Fatigue crack nucleation and growth rate behaviour of laser shock peened titanium. International Journal of Fatigue 21:S199–S209

    Article  Google Scholar 

  14. Jia W, Hong Q, Zhao H, Li L, Han D (2014) Effect of laser shock peening on the mechanical properties of near-α titanium alloy. Materials Science & Engineering A 606:354–359

    Article  Google Scholar 

  15. Dhakal B, Swaroop S (2018) Review: Laser shock peening as post welding treatment technique. Journal of Manufacturing Processes 32:721–733

    Article  Google Scholar 

  16. Mao B, Siddaiah A, Liao Y, Menezes PL (2020) Laser surface texturing and related techniques for enhancing tribological performance of engineering materials: a review. Journal of Manufacturing Processes 53:153–173

    Article  Google Scholar 

  17. Clauer AH (1996) Laser shock peening for fatigue resistance. Surface Performance of Titanium, pp:217–230

  18. Chupakhin S, Klusemann B, Huber N, Kashaev N (2019) Application of design of experiments for laser shock peening process optimization. The International Journal of Advanced Manufacturing Technology 102:1567–1581

    Article  Google Scholar 

  19. Chen H, Yao YL (2004) Modeling schemes, transiency, and strain measurement for microscale laser shock processing. Journal of Manufacturing Processes 6(2):155–169

    Article  Google Scholar 

  20. Zhang W, Yao YL (2001) Microscale laser shock processing- modeling, testing, and microstructure characterization. Journal of Manufacturing Processes 3(2):128–143

    Article  Google Scholar 

  21. Varin S, Agarwal M, Chugh A, Manikandan M, Prabhakaran S, Kalainathan S, Shukla P, Lawrence J, Arivazhagan N (2019) Effect of laser shock peening on commercially pure titanium-1 weldment fabricated by gas tungsten arc welding technique. Trans. Indian Inst. Met. 72:1569–1573

    Article  Google Scholar 

  22. Montross CS, Wei T, Ye L, Clark G, Mai YW (2002) Laser shock processing and its effects on microstructure and properties of metal alloys: a review. International Journal of Fatigue 24:1021–1036

    Article  Google Scholar 

  23. Ramkumar KD, Singh S, George JC, Anirudh S, Brahadees G, Goyal S, Gupta SK, Vishnu C, Sharan NR, Kalainathan S (2017) Effect of pulse density and the number of shots on hardness and tensile strength of laser shock peened, activated flux TIG welds of AISI 347. Journal of Manufacturing Processes 28:295–308

    Article  Google Scholar 

  24. Chandrasekar G, Kailasanathan C, Vasundara M (2018) Investigation on un-peened and laser shock peened dissimilar weldments of Inconel 600 and AISI 316L fabricated using activated-TIG welding technique. J Manufacturing Processes 35:466–478

    Article  Google Scholar 

  25. Zhang XC, Zhang YK, Lu JZ, Xuan FZ, Wang ZD, Tu ST (2010) Improvement of fatigue life of Ti–6Al–4V alloy by laser shock peening. Materials Science and Engineering A 527:3411–3415

    Article  Google Scholar 

  26. Cellard C, Retraint D, Francois M, Rouhaud E, Saunier DL (2012) Laser shock peening of Ti-17 titanium alloy: influence of process parameters. Materials Science and Engineering A 532:362–372

    Article  Google Scholar 

  27. Cao Z, Che Z, Zou S (2015) The residual stress distribution and fatigue property of TC4 laser-welded joint treated by laser shock peening. 5th International Conference on Information Engineering for Mechanics and Materials (ICIMM 2015):631–635

  28. Fomin F, Klusemann B, Kashaev N (2018) Surface modification methods for fatigue life improvement of laser-beam-welded Ti-6Al-4V butt joints. Procedia Structural Integrity 13:273–278

    Article  Google Scholar 

  29. Jia W, Zhao H, Zan Y, Guo P, Mao X (2018) Effect of heat treatment and laser shock peening on the microstructures and properties of electron beam welded Ti-6.5Al-1Mo-1V-2Zr joints. Vacuum 155:496–503

    Article  Google Scholar 

  30. Zhang C, Song W, Li F, Zhao X, Wang Y, Xiao G (2015) Microstructure and corrosion properties of Ti-6Al-4V alloy by ultrasonic shot peening. International Journal of Electrochemical Science 10:9167–9178

    Google Scholar 

  31. Ning C, Zhang G, Yang Y, Zhang W (2018) Effect of laser shock peening on electrochemical corrosion resistance of IN718 superalloy. Applied Optics 57(10):2467–2473

    Article  Google Scholar 

  32. Tong Z, Ren X, Ren Y, Dai F, Ye Y, Zhou W, Chen L, Ye Z (2018) Effect of laser shock peening on microstructure and hot corrosion of TC11 alloy. Surface & Coatings Technology 335:32–40

    Article  Google Scholar 

  33. Chattopadhyay A, Gopinath M, Sarkar S, Nath A.K, Racherla V (2021) Effect of laser shock peening on microstructural, mechanical and corrosion properties of laser beam welded commercially pure titanium. Optics & Laser Technology 133:106527

  34. Shen X, Shukla P, Nath S, Lawrence J (2017) Improvement in mechanical properties of titanium alloy (Ti-6Al-7Nb) subject to multiple laser shock peening. Surface & Coatings Technology 327:101–109

    Article  Google Scholar 

  35. Kannatey-Asibu. E Jr (2009) Principles of laser materials processing. John Wiley & Sons, Inc. New Jersey

    Book  Google Scholar 

  36. Rosenberg Z, Meybar Y, Yaziv D (1981) Measurement of the Hugoniot curve of Ti-6A1-4V with commercial manganin gauges. Journal of Physics D: Applied Physics 14:261–266

    Article  Google Scholar 

  37. Gujba AK, Medraj M (2014) Laser peening process and its impact on materials properties in comparison with shot peening and ultrasonic impact peening. Materials 7:7925–7974

    Article  Google Scholar 

  38. Liu HX, Hu Y, Wang X, Shen ZB, Li P, Gu CX, Liu H, Du DZ, Guo C (2013) Grain refinement progress of pure titanium during laser shock forming (LSF) and mechanical property characterizations with nanoindentation. Materials Science and Engineering A 564:13–21

    Article  Google Scholar 

  39. Chichili DR, Ramesh KT, Hemker KJ (1998) The high-strain-rate response of alpha-titanium experiments, deformation mechanisms and modelling. Acta materialia 46:1025–1043

    Article  Google Scholar 

  40. Lu J, Lu H, Xu X, Yao J, Cai J, Luo K (2020) High-performance integrated additive manufacturing with laser shock peening –induced microstructural evolution and improvement in mechanical properties of Ti6Al4V alloy components. International Journal of Machine Tools & Manufacture 148:103475

    Article  Google Scholar 

  41. Nemat-Nasser S, Guo WG, Cheng JY (1999) Mechanical properties and deformation mechanisms of a commercially pure titanium. Acta materialia 47:3705–3720

    Article  Google Scholar 

  42. Sarkar S, Kumar CS, Nath AK (2019) Effects of different surface modifications on the fatigue life of selective laser melted 15-5 PH stainless steel. Materials Science & Engineering A 762:138109

    Article  Google Scholar 

  43. Vemula AM, Reddy GCM, Hussain MM (2017) Evaluation of texture, microstructure and microhardness of commercially pure titanium (Grade 1/BT 1-100). International Journal of Mechanical Engineering and Technology 8:398–407

    Google Scholar 

  44. Lathabai S, Jarvis BL, Barton KJ (2001) Comparison of keyhole and conventional gas tungsten arc welds in commercially pure titanium. Materials Science and Engineering A 299:81–93

    Article  Google Scholar 

  45. Jiao Y, He W, Shen X (2019) Enhanced high cycle fatigue resistance of Ti-17 titanium alloy after multiple laser peening without coating. The International Journal of Advanced Manufacturing Technology 104:1333–1343

    Article  Google Scholar 

  46. Huber N, Heerens J (2008) On the effect of a general residual stress state on indentation and hardness testing. Acta Materialia 56:6205–6213

    Article  Google Scholar 

  47. Osman RB, Swain MV (2015) A critical review of dental implant materials with an emphasis on titanium versus zirconia. Materials 8:932–958

    Article  Google Scholar 

  48. Hyun C, Kim H (2011) The comparison of yield and fatigue strength dependence on grain size of pure Ti produced by severe plastic deformation. Reviews on Advanced Materials Science 28:69–73

    Google Scholar 

  49. Pang JC, Li SX, Wang ZG, Zhang ZF (2013) General relation between tensile strength and fatigue strength of metallic materials. Materials Science & Engineering A 564:331–341

    Article  Google Scholar 

  50. Hatamleh O (2008) Effects of peening on mechanical properties in friction stir welded 2195 Al alloy joints. Materials Science and Engineering A 492:168–176

    Article  Google Scholar 

  51. Sarkar S, Kumar CS, Nath AK (2019) Investigation on the mode of failures and fatigue life of laser-based powder bed fusion produced stainless steel parts under variable amplitude loading conditions. Additive Manufacturing 25:71–83

    Article  Google Scholar 

  52. Sarkar S, Kumar CS, Nath AK (2017) Effect of mean stresses on mode of failures and fatigue life of selective laser melted stainless steel. Materials Science & Engineering A 700:92–106

    Article  Google Scholar 

  53. Wang C, Luo K, Bu X, Su Y, Cai J, Zhang Q, Lu J (2020) Laser shock peening-induced surface gradient stress distribution and extension mechanism in corrosion fatigue life of AISI 420 stainless steel. Corrosion Science 177:109027

    Article  Google Scholar 

  54. Ranjith KG, Rajyalakshmi G, Swaroop S, Arul XS, Vijayalakshmi U (2019) Laser shock peening wavelength conditions for enhancing corrosion behaviour of titanium alloy in chloride environment. Journal of the Brazilian Society of Mechanical Sciences and Engineering 41:129

    Article  Google Scholar 

  55. Rozmus M, KKusinki J, Blicharski M, Marczak J (2009) Laser shock peening of a Ti6Al4V titanium alloy. Archives of metallurgy and materials 54:665–670

    Google Scholar 

  56. Lu H, Wang Z, Cai J, Xu X, Luo K, Wu L, Lu J (2021) Effects of laser shock peening on the hot corrosion behaviour of the selective laser melted Ti6Al4V titanium alloy. Corrosion Science 188:109558

    Article  Google Scholar 

Download references

Acknowledgements

The authors would like to thank Prof. Debalay Chakrabarti, Dept. of Metallurgical and Materials Engineering., IIT Kharagpur, for giving access to fatigue testing facility procured under “Institute SGDRI-2015 grant for the development of the testing facility in Dept of MME, IIT Kharagpur” and Mr. Amlan Mahata, Mechanical Engineering Department, for his assistance in conducting the experiments.

Code availability

Not applicable.

Funding

This work was supported by the Department of Heavy Industry (DHI) and Ministry of Human Resource Development (MHRD), Government of India under IMPRINT project 6917, sanction letter 3-18/2015-T.S.-I (Vol.-III) dated 20-01-2017.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ashish Kumar Nath.

Ethics declarations

Conflict of interest

The authors declare no competing interests.

Additional information

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chattopadhyay, A., Muvvala, G., Sarkar, S. et al. Microstructure, mechanical, and corrosion properties of electron beam-welded commercially pure titanium after laser shock peening. Int J Adv Manuf Technol 118, 343–364 (2022). https://doi.org/10.1007/s00170-021-07955-x

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-021-07955-x

Keywords

Navigation