Skip to main content
Log in

Deformation and Fracture Testing for Hot Working Processes

  • Physical & Mechanical Metallurgy
  • Published:
JOM Aims and scope Submit manuscript

Abstract

A hot workability testing apparatus has been designed and constructed for determining flow stress and fracture of materials at elevated temperatures. The system is composed of four major elements: a closed-loop servo-controlled hydraulic testing machine with programmable and custom-made control components; a high temperature tooling and radiant heating furnace for isothermal test conditions; a test specimen transfer device for ease of testing and rapid quenching; and a computerized data acquisition and reduction system. Isothermal, homogeneous compression tests are performed for flow stress determination, while upset and bend tests are used for workability evaluation. Test temperatures to 1200°C may be achieved, along with constant strain rates up to 20s’1 for both compression and bend tests. Specimens can be quenched within 0.5-0.75s to permit the study of the microstructures developed during hot deformation. In both compression and bending, interrupted deformation schedules can be programmed. Change of rate tests to measure strain rate sensitivites are also possible. Capabilities of the system are illustrated by results obtained for the multiphase alloy MP35N (35% Co, 35% Ni, 20%o Cr, and 10% Mo).

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. J.J. Jonas, C.M. Sellars, and W.J. McG. Tegart, “Strength and Structure Under Hot-Working Conditions,” Metallurgical Reviews 129 14(1969) p.1–23.

    Google Scholar 

  2. H.J. McQueen and J.J. Jonas, “Hot Workability Testing Techniques,” Metal Forming, Interrelation Between Theory and Practice, ed. by A.L. Hoffmanner, Plenum Publishers, New York, 1971, p.393–428.

    Chapter  Google Scholar 

  3. P.W. Lee and H.A. Kuhn, “Fracture in Cold Upset Forging-A Criterion and Model,” Met. Trans. 4 (April 1973) p.969–974.

    Article  Google Scholar 

  4. S.K. Suh and H.A. Kuhn, “Anisotropy of Ductile Fracture in Hot-Rolled Steel Plates-Complementary Results from Bend Tests,” Met. Trans. 6A(November 1975) p.2157–2158.

    Article  Google Scholar 

  5. H.A. Kuhn and G.E. Dieter, “Workability in Bulk Forming,” in Proceedings of the Fourth International Conference on Fracture, Waterloo, Ontario, Canada, June 19–24, 1977; University of Waterloo Press, Vol. 1, 1977, p. 309–323.

    Google Scholar 

  6. C.M. Sellars and W.J. McG. Tegart, “Hot Workability,” International Metallurgical Reviews 158 17(1972) p. 1–24.

    Google Scholar 

  7. C.M. Sellars, J.P. Sah, J. Beynon, and S.R. Foster, Plane Strain Compression Testing at Elevated Temperatures, report on Science Research Council Grant B/RG/1418, University of Sheffield, Department of Metallurgy, 1976.

    Google Scholar 

  8. L.J. Cuddy, J.J. Bawin, and J.C. Raley, “Recrystallization of Austenite,” Met. Trans. 11A(March 1980) p.381–386.

    Article  Google Scholar 

  9. W. Roberts, “Studies Pertaining to Austenite Recrystallization During Controlled Rolling of Nb HSLA Steel,” Swedish Institute for Metals Research Report No. 1211, 1977.

    Google Scholar 

  10. G. Fitzsimons, “A Hot Workability Testing System and Its Application to Some FCC Alloys,” PhD Thesis, Dept. of Metallurgical and Materials Eng., University of Pittsburgh, 1980.

    Google Scholar 

  11. S. Fulop, K.C. Cadien, M.J. Luton, and J.J. McQueen, “A Servo-Controlled Hydraulic Hot-Torsion Machine for Hot Working Studies,” J. Testing and Evaluation, 5 (6) (Nov. 1977) p.419–426.

    Article  Google Scholar 

  12. K. Lintermanns, University of Pittsburgh, private communication.

  13. R.A. Petkovic-Luton, “Recovery and Recrystallization in FCC Metals After High Temperature Deformation,” PhD Thesis, Department of Mining and Metallurgical Engineering, McGill University, Montreal, Canada, June 1975.

    Google Scholar 

  14. J.R. Douglas, T. Altan, and R.J. Fiorentino, “Isothermal Uniform Compression Tests for Determining Flow Stress of Metals at Forging Temperatures,” Fifth Report on Contract DAAG46-71-C-0095, Columbus, Ohio, Battelle Columbus Laboratories, 1972.

    Google Scholar 

  15. P.M. Cook, “True Stress-Strain Curves for Steel in Compression,” in Proceedings of the Conference on Properties of Materials at High Rates of Strain, London, May 1957; Institution of Mechanical Engineering, Westminster, 1957, p. 86–97.

    Google Scholar 

  16. J.E. Hockett, “High Speed Testing,” in The Rheology of Solids, Vol. VI, Interscience, New York, 1967, p. 205–214.

    Google Scholar 

  17. John E. Hockett, “On Relating the Flow Stress of Aluminum to Strain, Strain Rate, and Temperature,” Transactions of the Metallurgical Society of AIME 239 (July 1967) p. 969–976.

    Google Scholar 

  18. J.E. Hockett, “Compression Testing at Constant True Strain Rates,” Proceedings of the ASTM Vol. 59 (1959) p. 1309–1319.

    Google Scholar 

  19. D.V. Wilson and G.W. Rowe, “Surface Roughness and the Entrapment of Lubricant in Metal-Working,” J. Institute of Metals, 95(1967) p. 25–26.

    Google Scholar 

  20. J.F. Alder and V.A. Phillips, “The Effect of Strain Rate and Temperature on the Resistance of Aluminium, Copper, and Steel to Compression,” J. Institute of Metals 83 (1954-55) p. 80–86.

    Google Scholar 

  21. M.J. Luton, PhD Thesis, McGill University, Montreal, Canada, 1971.

    Google Scholar 

  22. J.M. Drapier, P. Viatour, D. Coutsouradis, and L. Habraken, “Hardening Mechanisms in Multiphase Alloy MP35N,” Cobalt(49) (December 1970) p. 171–186.

    Google Scholar 

  23. G.D. Lahoti, A.H. Clauer, A.R. Rosenfield, and T. Altan, “Application of Process Modeling to Hot Isothermal Roiling of Titanium Alloy Strips,” in Formability: Analysis, Modeling and Experimentation, ed. by S.S. Hecker, A.K. Ghosh, and H.L. Gegel, TMS-AIME, New York, 1978, p. 125–149.

    Google Scholar 

  24. A. Nicholson, D. Smith, and P. Shaw, “Hot Workability Testing at United Steel Companies” in Deformation Under Hot Working Conditions, Iron and Steel Institute Publication ISIPB, (108) (1968) p. 161–166.

    Google Scholar 

  25. K.A. Reynolds, “The Use of a Simple Upsetting Test in Metal Working Studies,” ibid. p. 107–116.

    Google Scholar 

  26. G. Sjoberg and H.F. Fischmeinster, private communication.

  27. P. Moore, “Methods for Studying Workability,” Iron and Steel Institute Publication ISIPB (108) p. 103-106.

  28. A. Nicholson and J.D. Murray, “Surface Hot Shortness in Low-Carbon Steel,” J. Iron and Steel Institute 203 (October 1965) p. 1007–1018.

    Google Scholar 

  29. G.S. Sangdahl, Jr., E.L. Aul, and G. Sachs, “An Investigation of the Stress and Strain States Occurring in Bending Rectangular Bars,” J. Experimental Stress Analysis 6 (1) (1948) p. 1–17.

    Google Scholar 

  30. J.D. Lubahn and G. Sachs, “Bending of an Ideal Plastic Metal,” Transactions of the ASME 72 (February 1950) p. 201–208.

    MathSciNet  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Additional information

Guillermo Fitzsimons is a research associate with the Department of metallurgical and Materials Engineering at the University of Pittsburgh. He received a BS in physics from the University of Buenos Aires and a PhD in metallurgical engineering from the University of Pittsburgh. He als completed the Curso de Metallurgia de Pan Americano in Mexico City.

Howard A. Kuhn is professor of metallurgical and materials engineering at the University of Pittsburgh. He received his BS, MS, and PhD from Carnegie-Mellon University. He has written over 50 technical articles and holds 2 patents in metalworking, powder metallurgy, computer-aided design, and mechanical testing.

Ramachandran Venkateshwar is associated with the Rock Island Arsenal, Rock Island Illinois. He received his BS in metallurgical engineering from the Indian Institute of Technology in Madras, India and his MS in metallurgical engineering from the University of Pittsburgh. His experience includes a position as research scientist at Battelle Columbus Laboratories.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Fitzsimons, G., Kuhn, H.A. & Venkateshwar, R. Deformation and Fracture Testing for Hot Working Processes. JOM 33, 11–17 (1981). https://doi.org/10.1007/BF03354416

Download citation

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF03354416

Keywords

Navigation