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The Structure and Microhardness of Binding for Diamond Tools Based on Tungsten Carbide Obtained by Impregnation with an Iron–Carbon Melt

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Inorganic Materials: Applied Research Aims and scope

Abstract

Experimental modeling of the technology for producing a matrix by sintering a diamond-containing briquette with a filler consisting of tungsten monocarbide powder impregnated with a Fe–C eutectic melt in vacuum is performed in this work. The microstructure and elemental and phase compositions of the products formed in the process of sintering of the diamond-containing matrix with impregnation with a Fe–C eutectic melt in vacuum are studied by scanning electron microscopy, X-ray microanalysis, X-ray phase analysis, and Raman spectroscopy. It is found that the matrix consists of 61.0% tungsten carbide, 17.0% iron carbide, 16.5% α-Fe, and 5.5% graphite phases. The Fe–C alloy eutectic that acts as a matrix binder consists of a ferrite–pearlite metal base with inclusions of graphite. It is shown that, at the diamond–matrix interface, the graphite inclusions are formed not as a continuous layer but as discontinuous areas along the perimeter of the diamond grains. The microhardness of the WC-based matrix with impregnation with a Fe–C melt is ~11 GPa, which by more than three exceeds the microhardness of a WC–Co–Cu hard-alloy matrix obtained by sintering with impregnation with copper. The obtained results can be used in the development of production technology of wear-resistant matrices for a wide variety of diamond tools used in the processing of materials with a high level of hardness.

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Correspondence to P. P. Sharin or V. I. Popov.

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Translated by E. Boltukhina

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Sharin, P.P., Akimova, M.P., Yakovleva, S.P. et al. The Structure and Microhardness of Binding for Diamond Tools Based on Tungsten Carbide Obtained by Impregnation with an Iron–Carbon Melt. Inorg. Mater. Appl. Res. 12, 1562–1571 (2021). https://doi.org/10.1134/S2075113321060228

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