Abstract
Using a pump–probe technique, the reflectivity of a silicon grating surface irradiated with intense femtosecond (fs) laser pulses was measured as a function of the incidence angle and the delay time between pulses. After irradiating the surface with an intense s-polarized, 400 nm, 300 fs laser pulse, the reflectivity measured with a weak p-polarized, 800 nm, 100 fs laser pulse exhibited an abrupt decrease for an incidence angle of ~ 24°. The depth of the dip was greatest for a delay time of 0.6–10 ps, for which the reflectivity around the dip was highest. The surface was also found to be ablated most strongly for the conditions causing the deepest dip for a delay time of 5–10 ps. Surface plasmon polaritons (SPPs) on silicon metallized by the intense pulse are resonantly excited by the subsequent pulse, and the strong coherent coupling between the subsequent pulse and SPPs excited on the molten Si surface produced by high-density free electrons induces strong surface ablation due to the intense plasmonic near-field. The results clearly show that fs pulses can be used to significantly modulate the nature of nonmetallic materials and could possibly serve as a basic tool for the excitation of SPPs on nonmetallic materials using ultrafast laser–matter interactions.
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Introduction
Ultrafast light–matter interactions can be probed and controlled using a pump–probe technique with ultrashort laser pulses1,2,3,4. The initial pump pulse changes the state and density of the carriers in the material, leading to a change in light–matter interactions for the subsequent probe pulse. Many experimental and theoretical studies have reported the use of a probe pulse to not only investigate the physical processes involved in ultrafast interactions, such as chemical reactions1 and nonlinear optical responses5,6, but also to induce particular phenomena such as high-efficiency high-order harmonic generation in gases7,8 or on solid surfaces9,10, and selective cutting of atomic bonds11,12. In particular, in laser material processing, it has been reported that a sharp ablation trace edge and reductions in processing time and energy can be realized by changing the wavelength13, pulse duration14, polarization15,16,17, delay time18,19, and pulse number20,21 for the subsequent pulses.
Recently, transient excitation of surface plasmon polaritons (SPPs) with intense femtosecond (fs) laser pulses has been proposed as a mechanism for the formation of laser-induced periodic surface structures (LIPSSs). LIPSS formation has been reported for various kinds of materials, such as dielectrics22,23,24,25, semiconductors26,27,28, and metals29,30,31,32,33. Since the periods range from the order of the laser wavelength λ to ~ λ/10 or less, this surface phenomenon provides a promising approach for direct laser precision nanoprocessing of materials at a resolution beyond the diffraction limit of light. Recently, it has been applied to functional surfaces such as those used for structural coloration34, anti-reflection35, superhydrophobicity/superhydrophilicity36, friction reduction37, and control of cell spreading38.
The SPPs can be excited at the interface between metal and dielectric. It has been demonstrated that the intense ultrashort laser pulse irradiation produces electron–hole pairs in dielectrics and metallizes them39,40,41,42,43 and predicted that the SPPs could be transiently excited on the metallized dielectric surfaces with intense laser pulses44,45,46. Recently, experimental observations of anomalies in the reflection of intense p-polarized 800 nm, 100 fs laser pulses at a nonmetallic material surface with a grating structure have demonstrated that single-shot irradiation by an intense fs laser pulse can transiently produce a high density of free electrons on silicon (Si) surfaces, thereby metallizing the surface, while also exciting SPPs at the interface between the metallized Si surface and air47,48. It has also been shown that the intense near-field of the SPPs, the so-called plasmonic near-field, can strongly ablate the surface. However, the characteristic properties of SPPs excited on a transiently metallized surface, such as wavelength, amplitude, propagation length, phase, and spatial mode, cannot be identified and controlled using a single-shot irradiation experiment, because the dielectric constant of the Si surface is transiently modulated by irradiation with the intense fs pulse. It is therefore necessary to carry out further studies to elucidate these properties. This would lead to the development of new practical materials nanoprocessing techniques.
In this paper, we report that the coupling between SPPs and an fs pulse can be enhanced on a Si grating surface by adjusting the fluence of the pump pulse and the delay time between the pump and probe fs pulses. In the experiment, we measured the reflectivity of Si surfaces in air as a function of the incidence angle and the delay time between the two pulses, and observed the morphological changes of the surfaces. Preliminary results were presented in49. The experimental and calculation results demonstrate that SPPs on Si metallized by an intense fs pulse are resonantly excited by the subsequent fs pulse, and the surface is strongly ablated when the coupling efficiency of the SPPs with an fs pulse at a fluence below the single-shot ablation threshold reaches a maximum on the molten surface produced by high-density electrons.
Materials and methods
Experimental setup
Figure 1a shows a schematic drawing of the optical configuration for measuring the reflectivity R of Si grating surfaces using a pump–probe technique. We used linearly polarized, 100 fs laser pulses at a wavelength of λ ~ 800 nm produced by a Ti:sapphire chirped-pulse amplification laser system at a repetition rate of 10 Hz. The beam passed through a mechanical shutter (MS in Fig. 1a) and was split into two beams by a beam splitter (BS). The laser pulse transmitted through the BS was frequency-doubled by a 0.5 mm-thick β-BaB2O4 (BBO) crystal, to ensure production of high-density electrons at the Si surface. The fundamental wave was eliminated using a harmonic separator (HS) and the second harmonic (Beam 1) was transmitted to a pair of a half-wave plate (HWP) and a polarizer (P) to control the pulse energy and produce vertical polarization (s-polarization). The pulse duration for Beam 1 was ~ 300 fs, measured by cross-correlation with a BBO crystal for third-harmonic generation. The laser pulse reflected by the BS (Beam 2) was used to excite and observe SPPs. The polarization was set to horizontal (p-polarization) using a HWP. The time delay Δt between Beam 1 and 2 was controlled in the range Δt = − 10 to 10 ps using a delay stage. To ensure that Beam 2 uniformly irradiated the target surface area irradiated with the focused Beam 1, we expanded Beam 2 using a lens (L1) with a focal length of f = − 220 mm.
The two beams of Beam 1 (s-polarization, 400 nm, 300 fs) and Beam 2 (p-polarization, 800 nm, 100 fs) were recombined collinearly using an HS and focused onto the target at an incidence angle θ using a lens with a focal length of 350 mm (L2). A delay time of Δt = 0 between Beam 1 and 2 was defined as that for which the intensity of the third harmonic was a maximum. Following reflection at the target surface, Beam 1 was damped using a low-pass filter (LPF), while the reflected Beam 2 was expanded with a pair of lenses with focal lengths of f = 100 and 500 mm (L3 and L4). Microscopy images and spatial intensity distributions were acquired using a charge-coupled-device (CCD) camera. L3, L4, LPF, and the CCD camera were set on a breadboard that could be rotated around the focal point of Beam 1 at the target surface. The target and the breadboard were set on different rotational stages. When the stage with the target was rotated with θ, the other stage with the breadboard was rotated with 2θ.
Materials
As targets, we used a polished p-type crystalline Si(100) substrate and a laminar Si grating. This grating was fabricated on the Si substrate by photolithography and dry etching, and had a groove period of Λ = 1300 nm, a groove width of 650 nm, and a groove depth of 80 nm, as shown in Fig. 1b,c.
Experimental method
R for the targets was measured for single shots of Beam 1 and 2 for θ = 10–60° and Δt = − 10 to 10 ps. At normal incidence, the focal spot sizes for Beam 1 and 2 on the target were, respectively, ~ 40 µm and ~ 650 µm at the 1/e2 radius. R was evaluated from the intensity of the reflected Beam 2 at the central area of Beam 1 with a diameter of ~ 9 μm. The fluence of Beam 1 was F1 = 50–1000 mJ/cm2, while that of Beam 2 was fixed at F2 < 0.6 mJ/cm2, which is much lower than the single-shot ablation threshold of 400 mJ/cm2 for an 800 nm fs pulse47. With increasing θ, the pulse energy for Beam 1 was increased by a factor of cos θ to maintain a constant value of F1 using a pair of HWP and P. The target was moved along the grating surface after each shot so that a fresh part of the target surface was irradiated by the next shot.
To perform ablation experiments by producing an intense plasmonic near-field, the fluence for Beam 2 was increased to F2 = 100 mJ/cm2. This was achieved by changing L1 from a single lens with f = − 220 mm to a pair of lenses with f = − 1000 and 1500 mm. The spot size for Beam 2 was ~ 55 µm at the 1/e2 radius at normal incidence.
Surface morphology observations
The surface morphology of the target was observed using scanning probe microscopy (SPM, SHIMADZU CORPORATION, SPM–9700).
Calculation method
To calculate the reflectivity and electric field distribution around the grating surface, we used a software-based rigorous coupled-wave analysis (RCWA) method (Synopsys, Inc., DiffractMOD).
Results
When a crystalline silicon (c-Si) surface is irradiated with an intense femtosecond (fs) laser pulse, free carriers on the surface can be strongly excited to a density of the order of 1022 cm−3 by the end of the pulse, and the real part of the dielectric constant becomes negative, leading to so-called metallization39,40,41,42,43. At low fluences, as shown in Fig. 2a, the photoexcited surface reverts back to c-Si through a relaxation process, while at high fluences it melts a few picoseconds after pulse irradiation, and ablation occurs within a nanosecond39,40,41,42,43. In the latter case, the remaining molten layer is converted to amorphous Si (a-Si)50. In a preliminary experiment, the surface modification threshold Fmod and ablation threshold Fab for a single shot of a 400 nm, 300 fs laser pulse (Beam 1) were measured in air to be 60 and 420 mJ/cm2, respectively, for a flat c-Si substrate at normal incidence. To investigate the effect of the Beam-1 fluence F1, we measured the reflectivity R for Si with F1 = 50 mJ/cm2 (lower than Fmod), 200 mJ/cm2, 400 mJ/cm2 (higher than Fmod and lower than Fab), and 1000 mJ/cm2 (higher than Fab).
First, to observe the ultrafast dynamics of the Si surface induced by an intense fs pulse and to determine the F1 value sufficient to metallize the Si surface, we measured R for a flat c-Si substrate for an incidence angle of θ = 45° and a time delay of Δt = − 10 to 10 ps with a Beam-1 fluence of F1 = 50, 200, 400, and 1000 mJ/cm2. The results are plotted in Fig. 2b. At F1 = 50 mJ/cm2, R starts to decrease at Δt ~ − 1 ps, reaches a minimum at Δt ~ 0.5 ps, and then increases monotonically to recover the initial value of R = 21%. This indicates that a flat c-Si surface is maintained after laser irradiation at F1 < Fmod. When F1 is increased to 200 mJ/cm2, R abruptly increases to ~ 40% at Δt = 0 to 0.5 ps, and then monotonically increases to ~ 54% to become constant for Δt > 5 ps. For F1 = 400 mJ/cm2, R increases abruptly for Δt = − 0.5 to 0.5 ps and becomes constant at ~ 57% for Δt > 0.5 ps. With a further increase in F1 to 1000 mJ/cm2, R achieves a maximum value of ~ 59% at Δt ~ 0.5 ps and then decreases monotonically for Δt > 0.5 ps.
We next measured R for a Si grating with θ = 10–60°, Δt = − 0.2 to 10 ps, and F1 = 200, 400, and 1000 mJ/cm2. The results obtained for F1 = 200 mJ/cm2 are plotted in Fig. 3. For comparison, R in the absence of irradiation is also shown in this figure. The experimental results also show that R is higher than the initial value for Δt ≥ − 0.2 ps, indicating that the grating surface is metallized for Δt = − 0.2 to 10 ps. The R curves in Fig. 3 exhibit a clear dip at θ ~ 24° and a faint dip at θ ~ 56°, while those measured with the s-polarized Beam 2 do not exhibit a dip, consistent with our previous report47. With increasing Δt, the R curve near the dip at θ ~ 24° becomes steeper and the dip is more pronounced. Because the wavenumber of the SPPs is larger than that of the incident light, to resonantly excite the SPPs with the light, the momentum conservation among the incident light, SPPs, and diffracted light by grating must be satisfied on the surface51. Changing the wavenumber of the light on the surface by changing the incidence angle, when the SPPs are resonantly excited at the angle where the momentum conservation is satisfied, the reflectivity abruptly decreases due to the energy transfer of light to SPPs. Based on the momentum conservation among the SPPs, fs pulse, and grating47, the dips located at θ ~ 24° and ~ 56° represent first- and third-order excitations of the SPPs, respectively. These results show that the SPPs on the Si grating surface transiently metallized by Beam 1 are resonantly excited by Beam 2 at θ ~ 24° and ~ 56°, and that the coupling between the SPPs and Beam 2 becomes stronger with increasing Δt.
The depth of the dip in the R curve represents the coupling efficiency between the SPPs and light, which indicates the ratio of the absorbed SPP power and incident light power at a particular incidence angle θspp for SPP resonance52,53. To see how this efficiency changes with Δt and F1, we evaluated the coupling efficiency η from R for F1 = 200, 400, and 1000 mJ/cm2 as a function of θ and Δt. Here, we defined η = ΔR/R1 as the ratio between the decrease ΔR in R at the dip and R1 averaged around the dip, as shown in the inset in Fig. 3b52,53. The results are shown in Fig. 4a. At F1 = 200 mJ/cm2, η increases monotonically from ~ 6 to ~ 25% with increasing Δt > − 0.2 ps. At F1 = 400 mJ/cm2, η increases abruptly at Δt ~ 0 ps, to a maximum of ~ 30% at Δt = 0.6 ps, and then remains relatively constant, with only a slight decrease. At F1 = 1000 mJ/cm2, η reaches a peak of 25% at Δt ~ 0 ps and decreases monotonically for Δt > 0 ps with increasing Δt. Comparing Fig. 4a with Fig. 2b, the dependence of η on Δt for different F1 values is in good agreement with the dependence of R on Δt for the flat Si substrate.
When SPPs are strongly coupled with a fs pulse, a very intense plasmonic near-field is expected to be induced, leading to deep surface ablation. To confirm this, we observed morphological changes of Si grating surfaces irradiated with fs pulses at θ = 24°. Figure 4b shows the groove depth d plotted as a function of Δt. The ablation depth following a single shot using only Beam 1 with F1 = 200, 400, and 1000 mJ/cm2 was measured to be d = 90, 110, and 190 nm, respectively. For F1 = 200 mJ/cm2, d increases monotonically with increasing Δt > 1 ps and reaches ~ 240 nm at Δt = 10 ps, and η increases monotonically with increasing Δt > –0.2 ps, as seen in Fig. 4a. For F1 = 400 mJ/cm2, d increases for Δt > 1 ps and reaches ~ 230 nm at Δt = 5 ps, and η reaches a peak at Δt = 0.6 ps and remains relatively constant for Δt = 1–10 ps. For F1 = 1000 mJ/cm2, or higher than Fab, d is 200–240 nm and does not change with increasing Δt, because Beam 1 can directly ablate the surface. These results show that the very intense plasmonic near-field on the surface melted by the high-density free electrons can strongly ablate the surface, and that double fs pulses with a time delay of Δt = 5–10 ps at fluences much smaller than the single-shot ablation threshold Fab can cause three times deeper ablation than a single fs pulse.
Discussion
We used a physical model shown below to discuss the physical processes from the obtained experimental results qualitatively. First, it was assumed that a single shot of focused Beam 1 (s-polarization, 400 nm) produced electrons on the Si surface through linear and non-linear optical absorption processes, and a high-electron-density layer was formed on the surface just after the Beam 1 irradiation. It was further assumed that after a few ps, a molten layer was formed on the surface due to energy transfer from electrons to the lattice. In the experiment, the reflectivity after Beam 1 irradiation was measured by irradiating Beam 2 (p-polarization, 800 nm). To compare with the experimental results, the dielectric function of Si at λ = 800 nm (Beam 2) was calculated with the Drude model, and then the reflectivity of the flat Si substrate and Si grating were determined with a Fresnel equation and the RCWA method, respectively. Here, the change in the dielectric function of Si at high temperature was neglected in this work, because it is much smaller than that with high-density electrons.
Electrons produced during irradiation by intense femtosecond laser pulse
First, we discuss the electron density and thickness of the high-electron-density layer on Si produced by irradiating the focused Beam 1. The complex dielectric constant εe for a Si surface having free electrons with a density of Ne can be well described using the Drude model39,40,41,54, expressed as
where εSi = 13.5 + i0.0384 is the dielectric constant for Si at λ = 800 nm of Beam 255, Nbf = 1023 cm−3 is the characteristic band capacity of the specific photoexcited regions of the first Brillouin zone in k-space associated with band-filling effects41, ω is the angular frequency of the incident beam in a vacuum, τ = 1.1 fs is the Drude damping time for free electrons41, ωp = [e2 Ne/(ε0 m* me)]1/2 is the plasma frequency, ε0 is the dielectric constant for the vacuum, e is the elementary charge, me is the electron mass, and m* = 0.18 is the effective mass of an electron in metallized Si41. Figure 5a shows εe at λ = 800 nm plotted as a function of Ne. It can be seen that Re[εe] is less than zero for Ne > 0.5 × 1022 cm−3, which indicates metallization of the Si. Figure 5b shows the reflectivity Rcal calculated by the Fresnel equation for a flat c-Si substrate with a high-electron-density layer at λ = 800 nm and an incidence angle of θ = 45°. Here, Rcal is plotted as a function of Ne and the layer thickness δ. For δ > 0 and Ne > 0.5 × 1022 cm−3, Rcal is larger than the initial R of 21%. It has been reported that irradiation by a 400 nm, 100 fs laser pulse at F1 = 60 mJ/cm2, which is slightly larger than Fmod, produces a modified layer with a thickness of 17 nm50. Here, we assume the presence of a high-electron-density layer with a thickness of δ = 10–20 nm produced by Beam 1 with F1 = 200–1000 mJ/cm2 at θ = 45°. Based on the measured R just after irradiation (Δt = 0.5 ps), as shown in Fig. 2b, the free-electron density Ne is estimated to be 0.8–1.5 × 1022 cm−3 for F1 = 200 mJ/cm2, 1.3–2.5 × 1022 cm−3 for F1 = 400 mJ/cm2, and 1.5–2.7 × 1022 cm−3 for F1 = 1000 mJ/cm2. These results show that for F1 ≥ 200 mJ/cm2, the real part of εe is negative, indicating metallization of the surface. On the other hand, the slow change in R after the pump interaction (Δt ≥ 0.5 ps) for Fmod < F1 < Fab is caused by many physical processes such as electron–phonon interaction and thermal transportation/diffusion56. Here the slow change in R is due primarily to energy transfer from free electrons to the lattice, leading to melting of the Si surface39,56. The decrease in R for F1 = 1000 mJ/cm2 is due to ablation of the surface, because F1 is much larger than Fab57.
Excitation of surface plasmon polaritons
Next, we discuss the incidence angle θspp of Beam 2 to excite SPPs on the Si grating. The wavenumber kspp of SPPs propagating at the interface between the metallized surface and air is given by
where εa and εb = 1 are the dielectric constants for the metallized Si and air, respectively, and k0 = 2π/λ is the wavenumber of the incident light with λ = 800 nm (Beam 2) in a vacuum. For resonant coupling of SPPs by a grating, the momentum matching equation,
should be satisfied at θspp, together with Re[εa] < 0, where q is an integer, and kg = 2π/Λ is the wavenumber of a grating with a groove period Λ51.
From the experimental results for a flat c-Si substrate shown in Fig. 2b, assuming that Ne = 0.8–1.5 × 1022 cm−3 in the excited layer at Δt ~ 0.5 ps for F1 = 200 mJ/cm2, using εa = εe, Eqs. (2)–(3), we can calculate θspp+1 = 23.5°–24.4° for q = + 1 and θspp−3 = 54.8°–56.4° for q = − 3, where εe = –8.7 + i8.6 for Ne = 0.8 × 1022 cm−3 and εe = − 28 + i16 for Ne = 1.5 × 1022 cm−3. Assuming that a molten layer is formed at Δt = 2–10 ps, using the dielectric constant for molten Si, εmSi = –22 + i43 = εa58, Eqs. (2)–(3), we can calculate θspp+1 = 22.9° for q = + 1 and θspp–3 = 57.3° for q = − 3. These results agree with the experimental results as shown in Fig. 3.
To investigate SPPs in more detail, the reflectivity of the Si grating and the electric-field intensity distribution around the surface were calculated using the RCWA method for a model target of the Si grating with a high-electron-density layer or a molten Si layer. The calculated reflectivity is compared in Fig. 6a to the measured R at Δt = 0.2 ps and 9.6 ps for F1 = 200 mJ/cm2 shown in Fig. 3.
Based on the measured R for the flat c-Si surface for θ = 45° and Δt = 0.2 ps shown in Fig. 2b, and Rcal shown in Fig. 5b, using Ne = 0.8 × 1022 cm−3 and δ = 20 nm, the measured and calculated values for θ = 45° are similar, as shown in Fig. 6a. In this experiment, F1 is made independent of θ by adjusting the laser energy so that F1 is constant at each θ as described in the Experimental setup section. Actually, because the reflectivity of the target surface for the s-polarized Beam 1 increases (that is, the transmittance decreases) as θ increases, the density of electrons produced at the target surface and the thickness of the molten layer decrease in increasing θ. On the other hand, the physical model used cannot consider that the electron density and the thickness of the molten layer change by this transmittance change, so we separately estimated two different electron densities and two different molten layer thicknesses. Because Ne for θ < 45° is expected to be higher than that for θ = 45°, assuming Ne = 1.5 × 1022 cm−3 and δ = 20 nm, the calculated reflectivity curve is in good agreement with the measured R near the dip. Assuming that the surface at Δt = 9.6 ps has been melted by the high-density electrons, the calculated reflectivity for molten Si layer thicknesses of 10 and 30 nm is in good agreement with the experimental results at θ = 45° and near the dip, respectively. This clearly indicates that SPPs can be excited at the interface between the high-electron-density layer and air at Δt = 0.2 ps, and at the interface between the molten layer and air at Δt = 9.6 ps.
Finally, we consider the strong ablation caused by the plasmonic near-field shown in Fig. 4b. Figure 6b,c show the calculated results for the electric-field intensity |E(x, z)/E0|2 around the Si grating for Ne = 1.5 × 1022 cm−3, δ = 20 nm, and a molten layer with a thickness of 30 nm produced by incident light at 800 nm for θspp = 24.0° and 23.0°. Here, E0 is the incident electric-field amplitude and E(x, z) is the electric-field amplitude at a position (x, z). In the high-electron-density layer, |E(x, z)/E0|2 = 13 at the right edge of the ridge. However, a value of |E(x, z)/E0|2 = 36 is obtained for the molten layer, which is about three times larger, and an intense electric field is widely distributed at the right edge of the ridge. These results clearly indicate that the electromagnetic energy is concentrated near the surface due to the high plasmon-coupling efficiency, leading to strong nanoscale ablation.
In conclusion, using a pump–probe technique, we investigated the reflectivity of Si grating surfaces to clarify the effect of SPPs excited at the interface between air and a Si surface transiently metallized by an intense fs laser pulse. The results demonstrate that the coupling efficiency of the SPPs with the fs pulse can be enhanced by a factor of three by adjusting the time interval between the two pulses, and that the intense plasmonic near-field generated on the Si surface melted by high-density free electrons can induce strong nanoscale ablation.
Data availability
The data that support the findings of this study are available from the corresponding author upon reasonable request.
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Acknowledgements
The authors wish to thank K. Sokolowski-Tinten and S. I. Kudryashov for their advice on the strong excitation of Si under irradiation by an intense fs laser pulse. This work was supported in part by a Grant-in-Aid for Scientific Research (B) (18H01894), the Amada Foundation, and the Iketani Science and Technology Foundation.
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M.T. performed experiments and prepared the initial manuscript. Y.I. performed more detailed experiments, established the theoretical model, and carried out the calculations. G.M. conceived the concept, formulated the design, supervised the research, and edited the manuscript. Y.I. and G.M. are equally contributed to this paper.
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Tateda, M., Iida, Y. & Miyaji, G. Enhancement of plasmonic coupling on Si metallized with intense femtosecond laser pulses. Sci Rep 13, 18414 (2023). https://doi.org/10.1038/s41598-023-45968-6
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DOI: https://doi.org/10.1038/s41598-023-45968-6
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