Skip to main content
SpringerLink
Log in

Study on force and temperature characteristics of micro-grinding nickel-based single-crystal superalloy

  • Technical Paper
  • Published:
Journal of the Brazilian Society of Mechanical Sciences and Engineering Aims and scope Submit manuscript

Abstract

Aiming at the status of fewer researches on the anisotropy of single-crystal superalloy and micro-grinding temperature field, micro-grinding using the tool of < 1 mm in diameter to remove material is the final procedure of machining micro-parts. This paper firstly analyzes the anisotropy of surface-centered cubic structural material and establishes the theoretical model of elastic modulus and shearing modulus of single-crystal superalloy in the (001), (110) and (111) crystal plane. Afterward, it builds the three-dimensional simulation model of grinding temperature based on the Hill model, adopts any Lagrangian–Euler method to realize the simulation of micro-grinding temperature, gets the distribution of temperature field and changing situation during the micro-grinding through single-factor experiment and simulation analysis, and makes a study on the laws of different grinding depths, feeding rates, grinding velocities, different crystal planes {(001), (110) and (111)} and different crystal orientations in (001) crystal plane that affect the micro-grinding temperature, thus obtaining the crystal orientation which produces low grinding force and temperature. The result indicates that the grinding temperature increases with the increase in spindle speed, feeding rate and grinding depth; the grinding force and temperature are proportional to the elastic modulus and shearing modulus of the single-crystal material; the grinding temperature along (111) crystal plane is the highest, that of the (110) crystal plane is at the middle, and that along (001) is the lowest. When grinding in the (001) crystal plane, the normal grinding force and temperature along [110], \( [\bar{1}10] \), \( [\bar{1}\bar{1}0] \), \( [1\bar{1}0] \) crystal orientations are the highest, and those along [100], [010], \( [\bar{1}00] \), \( [0\bar{1}0] \) crystal orientations are the lowest. And along with the aggravating of wear of abrasives on the grinding tool, the normal grinding force, tangential grinding force and grinding temperature all increase and the wear state of grinding tool can be judged online according to the signal of grinding force and temperature. These results provide an important evidence to do further research on the surface integrity of grinding single-crystal superalloy.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 19
Fig. 20
Fig. 21
Fig. 22
Fig. 23
Fig. 24

Similar content being viewed by others

References

  1. Zhou YG, Gong YD, Zhu ZX, Gao Q, Wen XL (2016) Modelling and optimisation of surface roughness from microgrinding of nickel-based single crystal superalloy using the response surface methodology and genetic algorithm. Int J Adv Manuf Technol 85(9):2607–2622

    Article  Google Scholar 

  2. Azizi A, Mohamadyari M (2015) Modeling and analysis of grinding forces based on the single grit scratch. Int J Adv Manuf Technol 78(5):1223–1231

    Article  Google Scholar 

  3. Yao CF, Wang T, Xiao W (2014) Experimental study on grinding force and grinding temperature of Aermet 100 steel in surface grinding. J Mater Process Technol 214:2191–2199

    Article  Google Scholar 

  4. Perveen A, Rahman M, Wong YS (2014) Modeling and simulation of cutting forces generated during vertical micro-grinding. Int J Adv Manuf Technol 71(9):1539–1548

    Article  Google Scholar 

  5. Cheng J, Gong YD (2014) Experimental study of surface generation and force modeling in micro-grinding of single crystal silicon considering crystallographic effects. Int J Mach Tools Manuf 77(2):1–15

    Article  Google Scholar 

  6. Kuriyagawa T, Syoji K, Ohshita H (2013) Grinding temperature within contact arc between wheel and workpiece in high-efficiency grinding of ultrahard cutting tool materials. J Mater Process Technol 136(1):39–47

    Google Scholar 

  7. Dai CW, Ding WF, Xu JH (2017) Effects of undeformed chip thickness on grinding temperature and burn-out in high-efficiency deep grinding of Inconel718 superalloys. Int J Adv Manuf Technol 89(5–8):1841–1852

    Article  Google Scholar 

  8. Ding ZS, Jiang XH, Guo MX (2018) Investigation of the grinding temperature and energy partition during cylindrical grinding. Int J Adv Manuf Technol 97(5–8):1767–1778

    Article  Google Scholar 

  9. Li BK, Li CH, Zhang YB (2017) Effect of the physical properties of different vegetable oil-based nanofluids on MQLC grinding temperature of Ni-based alloy. Int J Adv Manuf Technol 89(9–12):3459–3474

    Article  Google Scholar 

  10. Lv YS, Yu HY, Wang J (2017) Study on the grinding temperature of the grinding wheel with an abrasive phyllotactic pattern. Int J Adv Manuf Technol 91(1–4):895–906

    Google Scholar 

  11. Wang XZ, Yu TB, Sun X (2016) Study of 3D grinding temperature field based on finite difference method: considering machining parameters and energy partition. Int J Adv Manuf Technol 84(5–8):915–927

    Google Scholar 

  12. Zhu DH, Li BZ, Ding H (2013) An improved grinding temperature model considering grain geometry and distribution. Int J Adv Manuf Technol 67(5–8):1393–1406

    Article  Google Scholar 

  13. Yin GQ, Gong YD, Li YW (2018) Investigation of the grinding temperature and subsurface quality of a novel point grinding wheel. Int J Adv Manuf Technol 97(1–4):1565–1581

    Article  Google Scholar 

  14. Chen T, Chen GD, Zhang CY (2014) Energy partition to workpiece in grinding GH4169 superalloy with single alundum wheels. China Mech Eng 21(9):2901–2906

    Google Scholar 

  15. Guo L, Tang QQ, Su XY (2010) Research on grinding temperature based on thermocouple technology. Sciencepaper Online 5(8):656–660

    Google Scholar 

  16. Ren XZ, Hu HF, Dong HY (2015) Influence of grinding parameters on helical gear grinding temperature. J Henan Univ Sci Technol (Nat Sci) 36(3):9–13

    Google Scholar 

  17. Weiss B, Lefebvre A, Sinot O (2015) Effect of grinding on the sub-surface and surface of electrodeposited chromium and steel substrate. Surf Coat Technol 272(1):165–175

    Article  Google Scholar 

  18. Hao BJ, Dong ZG, Kang RK (2014) Experimental investigation on grinding temperature of titanium alloy. Adv Mater Res 1027(1):127–130

    Article  Google Scholar 

  19. Zhu DH, Li PZ, Ding H (2013) An improved grinding temperature model considering grain geometry and distribution. Int J Adv Manuf Technol 67(5):1393–1406

    Article  Google Scholar 

  20. Chen ZZ, Xu JH, Ding WF (2015) Grinding temperature during high-efficiency grinding Inconel 718 using porous CBN wheel with multilayer defined grain distribution. Int J Adv Manuf Technol 77(1):165–172

    Article  Google Scholar 

  21. Huang XM, Ren YH, Zhou ZX (2015) Experimental study on white layers in high-speed grinding of AISI52100 hardened steel. J Mech Sci Technol 29(3):1257–1263

    Article  Google Scholar 

  22. Vinay PV, Rao CS (2015) Temperature assessment in surface grinding of tool steels. J Mech Sci Technol 29(11):4923–4932

    Article  Google Scholar 

  23. Zhou YG, Gong YD, Cai M, Zhu ZX, Gao Q, Wen XL (2017) Study on surface quality and subsurface recrystallization of nickel-based single-crystal superalloy in micro-grinding. Int J Adv Manuf Technol 90(5):1749–1768

    Article  Google Scholar 

  24. Hosford WF (1993) The mechanics of crystals and textured polycrystals. Oxford University Press, New York

    Google Scholar 

  25. Gong YD, Zhou YG, Wen XL (2017) Experimental study on micro-grinding force and subsurface microstructure of nickel-based single crystal superalloy in micro grinding. J Mech Sci Technol 31(7):3397–3410

    Article  Google Scholar 

Download references

Acknowledgements

This work is supported by the Fundamental Research Funds for the Central Universities: N172303008 and N172303009, the Scientific Research Initating Funds for Northeastern University at Qinhuangdao: XNY201806, and the National Natural Science Foundation of China: 51775100, 51705069 and 51275083.

Author information

Authors and Affiliations

  1. School of Control Engineering, Northeastern University at Qinhuangdao, Qinhuangdao, 066004, China

    Yunguang Zhou, Lianjie Ma & Li Zhang

  2. School of Mechanical Engineering and Automation, Northeastern University, Shenyang, 110819, China

    Yadong Gong, Guoqiang Yin & Yao Sun

Authors
  1. Yunguang Zhou
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Lianjie Ma
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Yadong Gong
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Li Zhang
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Guoqiang Yin
    View author publications

    You can also search for this author in PubMed Google Scholar

  6. Yao Sun
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Yunguang Zhou.

Ethics declarations

Conflict of interest

No conflict of interest exists in the submission of this manuscript, and the manuscript is approved by all authors for publication. I would like to declare on behalf of my co-authors that the work described was original research that has not been published previously and not under consideration for publication elsewhere, in whole or in part. All the authors listed have approved the manuscript that is enclosed.

Additional information

Technical Editor: Lincoln Cardoso Brandão.

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zhou, Y., Ma, L., Gong, Y. et al. Study on force and temperature characteristics of micro-grinding nickel-based single-crystal superalloy. J Braz. Soc. Mech. Sci. Eng. 41, 193 (2019). https://doi.org/10.1007/s40430-019-1703-1

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s40430-019-1703-1

Keywords

Search

Navigation