Skip to main content

Advertisement

Log in

Reusable nanocomposite-coated polyurethane foams for the remediation of oil spills

  • Original Paper
  • Published:
International Journal of Environmental Science and Technology Aims and scope Submit manuscript

Abstract

Cost-effective oil absorbents for the remediation of oil spills have been developed following a facile process involving the modification of polyurethane foam surfaces with mixtures of silicon oxide nanoparticles and polydimethylsiloxane. Polyurethane foams with different pore sizes and connectivity are tested, and it was found that the proposed treatment, applied by dip coating and spray coating, strongly improves the intrinsic foams’ performance in terms of selectivity and oil absorption capacity. The modified foams reach oil absorption capacities up to 60 g/g and simultaneous negligible water uptake. The treatment is stable after multiple absorption cycles, and therefore, the foams can be reused without significant decrease in their performance, being possible, after five cycles of absorption and recovery of oil, to reach overall oil absorption capacities up to 250 g/g.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  • Abramoff MD, Magalhães PJ, Ram SJ (2004) Image processing with ImageJ. Biophotonics Inter 11:36–42

    Google Scholar 

  • Adebajo MO, Frost RL, Kloprogge JT, Carmody O, Kokot S (2003) Porous materials for oil spill cleanup: a review of synthesis and absorbing properties. J Porous Mater 10:159–170

    Article  CAS  Google Scholar 

  • Bi H, Xie X, Yin K, Zhou Y, Wan S, He L, Xu F, Banhart F, Sun L, Ruoff RS (2012) Spongy graphene as a highly efficient and recyclable sorbent for oils and organic solvents. Adv Funct Mater 22:4421–4425

    Article  CAS  Google Scholar 

  • Calcagnile P, Fragouli D, Bayer IS, Anyfantis GC, Martiradonna L, Cozzoli PD, Cingolani R, Athanassiou A (2012) Magnetically driven floating foams for the removal of oil contaminants from water. ACS Nano 6:5413–5419

    Article  CAS  Google Scholar 

  • Ceseracciu L, Heredia-Guerrero JA, Dante S, Athanassiou A, Bayer IS (2015) Robust and biodegradable elastomers based on corn starch and polydimethylsiloxane (PDMS). ACS Appl Mater Interfaces 7:3742–3753

    Article  CAS  Google Scholar 

  • Chen X, Weibel JA, Garimella SV (2016) Continuous oil–water separation using polydimethylsiloxane-functionalized melamine sponge. Ind Eng Chem Res 55:3596–3602

    Article  CAS  Google Scholar 

  • Choi SJ, Kwon TH, Im H, Moon DI, Baek DJ, Seol ML, Duarte JP, Choi YK (2011) A polydimethylsiloxane (PDMS) sponge for the selective absorption of oil from water. ACS Appl Mater Interfaces 3:4552–4556

    Article  CAS  Google Scholar 

  • Eni (2015) Incident statistics [online]. http://www.eni.com/en_NG/sustainability/environment/response-to-oil-spills/spill-incident-statistics/spill-incident-statistics.shtml

  • Feng L, Zhang Z, Mai Z, Ma Y, Liu B, Jiang L, Zhu D (2004) A super-hydrophobic and super-oleophilic coating mesh film for the separation of oil and water. Angew Chem Int Edit 116:2046–2048

    Article  Google Scholar 

  • Fingas M (2013) The basics of oil spill cleanup, 3rd edn. CRC Press, Boca Raton

    Google Scholar 

  • Ge J, Ye Y-D, Yao H-B, Zhu X, Wang X, Wu L, Wang J-L, Ding H, Yong N, He L-H, Yu S-H (2014) Pumping through porous hydrophobic/oleophilic materials: an alternative technology for oil spill remediation. Angew Chem Int Edit 53:3612–3616

    Article  CAS  Google Scholar 

  • Ge B, Men X, Li Y, Zhang Z (2016) One-step foaming method to functional polyurethane absorbents foam. Sep Sci Technol 51:1299–1306

    Article  CAS  Google Scholar 

  • He Y, Liu Y, Wu T, Ma J, Wang X, Gong Q, Kong W, Xing F, Liu Y, Gao J (2013) An environmentally friendly method for the fabrication of reduced graphene oxide foam with a super oil absorption capacity. J Hazard Mater 260:796–805

    Article  CAS  Google Scholar 

  • Husseien M, Amer AA, El-Maghraby A, Taha NA (2009) Availability of barley straw application on oil spill clean up. Int J Environ Sci Technol 6:123–130

    Article  CAS  Google Scholar 

  • Hussein M, Amer AA, Sawsan II (2008) Oil spill sorption using carbonized pith bagasse: trial for practical application. Int J Environ Sci Technol 5:233–242

    Article  CAS  Google Scholar 

  • Jiang G, Hu R, Xi X, Wang X, Wang R (2013) Facile preparation of superhydrophobic and superoleophilic sponge for fast removal of oils from water surface. J Mater Res 28:651–656

    Article  CAS  Google Scholar 

  • Keshavarz A, Zilouei H, Abdolmaleki A, Asadinezhad A (2015a) Enhancing oil removal from water by immobilizing multi-wall carbon nanotubes on the surface of polyurethane foam. J Environ Manag 157:279–286

    Article  CAS  Google Scholar 

  • Keshavarz A, Zilouei H, Abdolmaleki A, Asadinezhad A, Nikkhah AA (2015b) Impregnation of polyurethane foam with activated carbon for enhancing oil removal from water. Int J Environ Sci Technol 13:699–710

    Article  Google Scholar 

  • Li H, Boufadel MC (2010) Long-term persistence of oil from the Exxon Valdez spill in two-layer beaches. Nat Geosci 3:96–99

    Article  CAS  Google Scholar 

  • Li H, Liu L, Yang F (2013) Oleophilic polyurethane foams for oil spill cleanup. Procedia Environ Sci 18:528–533

    Article  CAS  Google Scholar 

  • Li B, Liu X, Zhang X, Zou J, Chai W, Lou Y (2015) Rapid adsorption for oil using superhydrophobic and superoleophilic polyurethane sponge. J Chem Technol Biotechnol 90:2106–2112

    Article  CAS  Google Scholar 

  • Lin J, Shang Y, Ding B, Yang J, Yu J, Al-Deyab SS (2012) Nanoporous polystyrene fibers for oil spill cleanup. Mar Pollut Bull 64:347–352

    Article  CAS  Google Scholar 

  • Liu Y, Ma J, Wu T, Wang X, Huang G, Liu Y, Qiu H, Li Y, Wang W, Gao J (2013) Cost-effective reduced graphene oxide-coated polyurethane sponge as a highly efficient and reusable oil-absorbent. ACS Appl Mater Interfaces 5:10018–10026

    Article  CAS  Google Scholar 

  • Liu H-D, Gu B, Jia F, Li Y, Ying Q, Yuan WF, Chen B, He Q (2016) Facile fabrication of hydrophobic octadecylamine-functionalized polyurethane foam for oil spill cleanup. J Macromol Sci A 53:196–200

    Article  CAS  Google Scholar 

  • Medjahdi M, Benderdouche N, Bestani B, Duclaux L, Reinert L (2016) Modeling of the sorption of crude oil on a polyurethane foam-powdered activated carbon composite. Desalin Water Treat 57:22311–22320

    Article  CAS  Google Scholar 

  • Napierska D, Thomassen LC, Lison D, Martens JA, Hoet PH (2010) The nanosilica hazard: another variable entity. Part Fibre Toxicol 7:39

    Article  CAS  Google Scholar 

  • Nikkhah AA, Zilouei H, Asadinezhad A, Keshavarz A (2015) Removal of oil from water using polyurethane foam modified with nanoclay. Chem Eng J 262:278–285

    Article  CAS  Google Scholar 

  • NRC (2005) Oil spill dispersants: efficacy and effects. The National Academies Press, Washington, DC

    Google Scholar 

  • Peacock EE, Nelson RK, Solow AR, Warren JD, Baker JL, Reddy CM (2005) The West Falmouth oil spill: ∼100 kg of oil found to persist decades later. Environ Forensics 6:273–281

    Article  CAS  Google Scholar 

  • Peng L, Yuan S, Yan G, Yu P, Luo Y (2014) Hydrophobic sponge for spilled oil absorption. J Appl Polym Sci 131:40886

    Google Scholar 

  • Pinto J, Solorzano E, Rodriguez-Perez MA, De Saja JA (2013) Characterization of the cellular structure based on user-interactive image analysis procedures. J Cell Plast 49:555–575

    Article  CAS  Google Scholar 

  • Pinto J, Athanassiou A, Fragouli D (2016) Effect of the porous structure of polymer foams on the remediation of oil spills. J Phys D Appl Phys 49:145601–145608

    Article  Google Scholar 

  • Pintor AM, Ferreira CI, Pereira JC, Correia P, Silva SP, Vilar VJ, Botelho CM, Boaventura RA (2012) Use of cork powder and granules for the adsorption of pollutants: a review. Water Res 46:3152–3166

    Article  CAS  Google Scholar 

  • Rengasamy RS, Das D, Karan CP (2011) Study of oil sorption behavior of filled and structured fiber assemblies made from polypropylene, kapok and milkweed fibers. J Hazard Mater 186:526–532

    Article  CAS  Google Scholar 

  • Shell-Oil-Company (2015) Oil spills in the Niger Delta—monthly data. http://www.shell.com.ng/sustainability/environment/oil-spills.html. Accessed 20 Dec 2016

  • Shi H, Shi D, Yin L, Yang Z, Luan S, Gao J, Zha J, Yin J, Li RK (2014) Ultrasonication assisted preparation of carbonaceous nanoparticles modified polyurethane foam with good conductivity and high oil absorption properties. Nanoscale 6:13748–13753

    Article  CAS  Google Scholar 

  • Su C (2009) Highly hydrophobic and oleophilic foam for selective absorption. Appl Surf Sci 256:1413–1418

    Article  CAS  Google Scholar 

  • Tjandra R, Lui G, Veilleux A, Broughton J, Chiu G, Yu A (2015) Introduction of an enhanced binding of reduced graphene oxide to polyurethane sponge for oil absorption. Ind Eng Chem Res 54:3657–3663

    Article  CAS  Google Scholar 

  • Wang CF, Lin SJ (2013) Robust superhydrophobic/superoleophilic sponge for effective continuous absorption and expulsion of oil pollutants from water. ACS Appl Mater Interfaces 5:8861–8864

    Article  CAS  Google Scholar 

  • Wang J, Zheng Y, Wang A (2012) Superhydrophobic kapok fiber oil-absorbent: preparation and high oil absorbency. Chem Eng J 213:1–7

    Article  CAS  Google Scholar 

  • Wang B, Li J, Wang G, Liang W, Zhang Y, Shi L, Guo Z, Liu W (2013a) Methodology for robust superhydrophobic fabrics and sponges from in situ growth of transition metal/metal oxide nanocrystals with thiol modification and their applications in oil/water separation. ACS Appl Mater Interfaces 5:1827–1839

    Article  CAS  Google Scholar 

  • Wang H, Lin KY, Jing B, Krylova G, Sigmon GE, Mcginn P, Zhu Y, Na C (2013b) Removal of oil droplets from contaminated water using magnetic carbon nanotubes. Water Res 47:4198–4205

    Article  CAS  Google Scholar 

  • Wang J, Zheng Y, Wang A (2013c) Coated kapok fiber for removal of spilled oil. Mar Pollut Bull 69:91–96

    Article  CAS  Google Scholar 

  • Wu J, Wang N, Wang L, Dong H, Zhao Y, Jiang L (2012) Electrospun porous structure fibrous film with high oil adsorption capacity. ACS Appl Mater Interfaces 4:3207–3212

    Article  CAS  Google Scholar 

  • Wu D, Yu Z, Wu W, Fang L, Zhu H (2014) Continuous oil–water separation with surface modified sponge for cleanup of oil spills. RSC Adv 4:53514–53519

    Article  CAS  Google Scholar 

  • Wu L, Li L, Li B, Zhang J, Wang A (2015) Magnetic, durable, and superhydrophobic polyurethane@Fe3O4@SiO2@fluoropolymer sponges for selective oil absorption and oil/water separation. ACS Appl Mater Interfaces 7:4936–4946

    Article  CAS  Google Scholar 

  • Yu L, Hao G, Zhou S, Jiang W (2016) Durable and modified foam for cleanup of oil contaminations and separation of oil–water mixtures. RSC Adv 6:24773–24779

    Article  CAS  Google Scholar 

  • Zhou X, Zhang Z, Xu X, Guo F, Zhu X, Men X, Ge B (2013a) Robust and durable superhydrophobic cotton fabrics for oil/water separation. ACS Appl Mater Interfaces 5:7208–7214

    Article  CAS  Google Scholar 

  • Zhou X, Zhang Z, Xu X, Men X, Zhu X (2013b) Facile fabrication of superhydrophobic sponge with selective absorption and collection of oil from water. Ind Eng Chem Res 52:9411–9416

    Article  CAS  Google Scholar 

  • Zhu Q, Pan Q (2014) Mussel-inspired direct immobilization of nanoparticles and application for oil–water separation. ACS Nano 8:1402–1409

    Article  CAS  Google Scholar 

  • Zhu H, Qiu S, Jiang W, Wu D, Zhang C (2011a) Evaluation of electrospun polyvinyl chloride/polystyrene fibers as sorbent materials for oil spill cleanup. Environ Sci Technol 45:4527–4531

    Article  CAS  Google Scholar 

  • Zhu Q, Pan Q, Liu F (2011b) Facile removal and collection of oils from water surfaces through superhydrophobic and superoleophilic sponges. J Phys Chem C 115:17464–17470

    Article  CAS  Google Scholar 

  • Zhu Q, Chu Y, Wang Z, Chen N, Lin L, Liu F, Pan Q (2013) Robust superhydrophobic polyurethane sponge as a highly reusable oil-absorption material. J Mater Chem A 1:5386–5393

    Article  CAS  Google Scholar 

Download references

Acknowledgements

This study was supported financially by EDISON (Italy). Recticel Flexible Foams Inc. is gratefully acknowledged for providing one of the pristine PU foams characterized in this work. The authors kindly acknowledge the assistance of Alice Scarpellini (Istituto Italiano di Tecnologia) for the TEM study of the nanoparticles.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to J. Pinto.

Additional information

Editorial responsibility: Josef Trögl.

Electronic supplementary material

Below is the link to the electronic supplementary material.

Supplementary material 1 (DOCX 2448 kb)

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Pinto, J., Heredia-Guerrero, J.A., Athanassiou, A. et al. Reusable nanocomposite-coated polyurethane foams for the remediation of oil spills. Int. J. Environ. Sci. Technol. 14, 2055–2066 (2017). https://doi.org/10.1007/s13762-017-1310-6

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s13762-017-1310-6

Keywords

Navigation