Abstract
The waste materials are not only found abundantly but also a threat to the environment. However, it can be used as a good additive for composite materials which turns industrial-waste into industrial-wealth. The hypothesis of present study is the utilization of the waste materials not only reduces the production cost but also beneficial for the environment. Aluminium with waste particles (agro and industrial) is prepared by using double stir-casting process. The hot deformation behaviour of aluminium alloy and aluminium hybrid composites was studied over deformation temperature range of 300–500 °C and strain rate of 0.1–10 s−1. The processing maps were developed for addition of different weight fractions (0, 7.5, 10 and 12.5%) of waste particles with A356 alloy to identify the safe and unsafe domains during hot processing. The A356/10%RHA-10%Fly ash hybrid composite achieved higher efficiency and high activation energy compare to base alloy and other hybrid composites.
Similar content being viewed by others
References
Bodunrin MO, Alaneme KK, Chown LH (2015) Aluminium matrix hybrid composites: a review of reinforcement philosophies; mechanical, corrosion and tribological characteristics. J Mater res tech 4:434–445
Haghdadi N, Zarei-Hanzaki A, Khalesian AR, Abedi HR (2013) Artificial neural network modeling to predict the hot deformation behavior of an A356 aluminum alloy. Mater Des 49:386–391
Singh J, Chauhan A (2016) Characterization of hybrid aluminum matrix composites for advanced applications-a review. J Mater res tech 5:159–169
Li C, Wang S, Zhang D, Liu S, Shan Z, Zhang X (2016) Effect of Zener-Hollomon parameter on quench sensitivity of 7085 aluminum alloy. J Alloys Compd 688:456–462
Prasad YVRK, Seshacharyulu T (1998) Modelling of hot deformation for microstructural control. Int Mater Rev 43:243–258
Li PW, Li HZ, Huang L, Liang XP, Zhu ZX (2017) Characterization of hot deformation behavior of AA2014 forging aluminum alloy using processing map. Trans Nonferrous Metals Soc China 27:1677–1688
Ezatpour HR, Sajjadi SA, Sabzevar MH, Chaichi A, Ebrahimi GR (2017) Processing map and microstructure evaluation of AA6061/Al2O3 nanocomposite at different temperatures. Trans Nonferrous Metals Soc China 27:1248–1256
Shalbafi M, Roumina R, Mahmudi R (2017) Hot deformation of the extruded mg-10Li-1Zn alloy: constitutive analysis and processing maps. J Alloys Compd 696:1269–1277
Dwivedi SP, Sharma S, Mishra RK (2014) A356 aluminum alloy and applications-a review. Adv Mat Manu Characterization 4:81–86
Vinod B, Ramanathan S, Ananthi V, Selvakumar N (2018) Fabrication and characterization of organic and in-organic reinforced A356 Aluminium matrix hybrid composite by improved double-stir casting. Silicon 1–13
Vinod B, Ramanathan S, Anandajothi M (2018) Effect of organic and inorganic reinforcement on Tribological behaviour of Aluminium A356 matrix hybrid composite. J Bio Tri Corr 4:45
Vinod B, Ramanathan S (2018) Effect of Zener-Hollomon parameter on the flow behaviour and microstructure evolution of Al alloy with organic-inorganic hybrid composites. Int J Plast Technol 22:137–160
Qin S, Chen C, Zhang G, Wang W, Wang Z (1999) The effect of particle shape on ductility of SiCp reinforced 6061 Al matrix composites. Mater Sci Eng A 272:363–370
Prasad YVRK, Rao KP, Sasidhar S (2015) Hot working guide: a compendium of processing maps. ASM international
Li YS, Zhang Y, Tao NR, Lu K (2009) Effect of the Zener-Hollomon parameter on the microstructures and mechanical properties of cu subjected to plastic deformation. Acta Mater 57:761–772
Zhang BL, Maclean MS, Baker TN (2000) Hot deformation behaviour of aluminium alloy 6061/SiCp MMCs made by powder metallurgy route. Mater Sci Technol 16:897–902
Jin N, Zhang H, Han Y, Wu W, Chen J (2009) Hot deformation behavior of 7150 aluminum alloy during compression at elevated temperature. Mater Charact 60:530–536
McQueen HJ (2004) Development of dynamic recrystallization theory. Mater Sci Eng A 387:203–208
McQueen HJ, Evangelista E, Bowles J, Crawford G (1984) Hot deformation and dynamic recrystallization of Al-5Mg-0.8 Mn alloy. Metal Sci 18:395–402
Guo L, Yang S, Yang H, Zhang J (2015) Processing map of as-cast 7075 aluminum alloy for hot working. Chin J Aeronaut 28:1774–1783
Li HZ, Wang HJ, Liang XP, Liu HT, Liu Y, Zhang XM (2011) Hot deformation and processing map of 2519A aluminum alloy. Mater Sci Eng A 528:1548–1552
Li B, Pan Q, Yin Z (2014) Microstructural evolution and constitutive relationship of Al-Zn-mg alloy containing small amount of Sc and Zr during hot deformation based on Arrhenius-type and artificial neural network models. J Alloys Compd 584:406–416
Wang K, Li X, Li Q, Shu G, Tang G (2017) Hot deformation behavior and microstructural evolution of particulate-reinforced AA6061/B4C composite during compression at elevated temperature. Mater Sci Eng A 696:248–256
Bhandakkar A, Prasad RC Sastry SM (2014) deformation behaviour of Aluminium alloy AA6061-10% Fly ash composites for aerospace application. Advanc. Comp aerospace, marine. Land Appli Springer, Cham, pp 3–21
Spigarelli S, Cerri E, Cavaliere P, Evangelista E (2002) An analysis of hot formability of the 6061+20% Al2O3 composite by means of different stability criteria. Mater Sci Eng A 327:144–154
Liu Y, Geng C, Lin Q, Xiao Y, Xu J, Kang W (2017) Study on hot deformation behavior and intrinsic workability of 6063 aluminum alloys using 3D processing map. J Alloys Compd 713:212–221
Tabei A, Shih DS, Garmestani H, Liang SY (2016) Dynamic recrystallization of Al alloy 7075 in turning. J Manuf Sci Eng 138:071010
Liu W, Zhao H, Li D, Zhang Z, Huang G, Liu Q (2014) Hot deformation behavior of AA7085 aluminum alloy during isothermal compression at elevated temperature. Mater Sci Eng A 596:176–182
Li DH, Yang Y, Xu T, Zheng HG, Zhu QS, Zhang QM (2010) Observation of the microstructure in the adiabatic shear band of 7075 aluminum alloy. Mater Sci Eng A 527:3529–3535
Wu MS, He MD (1998) Interaction of wedge crack and grain boundary dislocations. Int J Solids Struct 35:4337–4350
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Vinod, B., Ramanathan, S. & Anandajothi, M. Constitutive Equation and Processing Maps of Al-7Si-0.3 Mg Hybrid Composites: a Novel Approach to Reduce Cost of Material by Using Agro-Industrial Wastes. Silicon 11, 2633–2646 (2019). https://doi.org/10.1007/s12633-018-0053-4
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12633-018-0053-4