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Experimental and Theoretical Investigation on the Forming Limit of 2024-O Aluminum Alloy Sheet at Cryogenic Temperatures

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Abstract

Cryogenic forming, a new technology used to manufacture aluminum alloy thin-walled parts, has attracted much attention in recent years. This work presents an experimental and theoretical study of 2024-O aluminum alloy sheet forming limit at cryogenic temperatures and provides an effective method for accurate prediction of forming limit curves (FLCs) at cryogenic temperatures. Uniaxial tensile experiments at different temperatures were carried out between 20 °C and − 196 °C to obtain the constitutive equation of the material at cryogenic temperatures. The Marciniak–Kuczynski (M–K) model was used to predict FLCs at cryogenic and room temperatures. The constitutive equation and yield functions are used in the model. The effects of different yield criteria (Mises, Hill-48, Barlat89, Gotoh, and Yld2000-2d) on the prediction results of FLC are analyzed. These prediction results were verified by the Nakazima test, and it was found that the Yld2000-2d yield criterion is the most accurate for FLC prediction. Finally, the M–K model is combined with this criterion to predict the FLC at different temperatures. It was found that the lower the temperature, the higher the FLC curve and the better the sheet formability, and the increase is more obvious at extremely low temperatures.

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Acknowledgements

This work was supported by the National Key Research and Development Program of China (Grant No. 2019YFA0708802), the Natural Science Foundation of Hunan Province (Grant No. 2020JJ4709), the State Key Laboratory of High Performance Complex Manufacturing (Grant No. zzyjkt2018-03). We would like to thank Editage [www.edita.ge.cn] for English language editing.

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Authors and Affiliations

  1. Light Alloy Research Institute, Central South University, Changsha, 410083, China

    Chenguang Wang, Youping Yi, Fei Dong, Hailin He, Ke Huang & Yanzhen Jia

  2. State Key Laboratory of High Performance Complex Manufacturing, Central South University, Changsha, 410083, China

    Chenguang Wang, Youping Yi, Shiquan Huang, Fei Dong, Hailin He, Ke Huang & Yanzhen Jia

  3. School of Mechanical and Electrical Engineering, Central South University, Changsha, 410083, China

    Youping Yi & Shiquan Huang

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  1. Chenguang Wang
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Correspondence to Youping Yi or Hailin He.

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Wang, C., Yi, Y., Huang, S. et al. Experimental and Theoretical Investigation on the Forming Limit of 2024-O Aluminum Alloy Sheet at Cryogenic Temperatures. Met. Mater. Int. 27, 5199–5211 (2021). https://doi.org/10.1007/s12540-020-00922-3

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