Skip to main content
Log in

Nano-sized Silicalite-1: novel route of synthesis, metal impregnation and its application in selective oxidation of toluene

  • Regular Article
  • Published:
Journal of Chemical Sciences Aims and scope Submit manuscript

Abstract

The novel route of synthesis and catalytic performance of nano-sized Silicalite-1 are presented. Nano-sized Silicalite-1 was initially obtained from a clear solution using sodium silicate as silica source and tetrapropylamonium hydroxide as a template. The effects of silica source on the product yield, purity, crystallization rate and crystallinity were investigated. Effect of seeds in the synthesis was also studied. Nucleation time decreased to 6 h from 24 h using 4% seed, with yield and crystallinity 70% and 90%, respectively. The catalyst was characterized by XRD, FE-SEM, TG, FITR and \(\hbox {N}_{2}\) adsorption–desorption techniques. Transition metals like Fe, Cu and Mo were impregnated by wet impregnation method. Cu-impregnated nano-sized Silicalite-1 was found to be highly active for the oxidation of toluene with \(\hbox {H}_{2} \hbox {O}_{2}\).

Graphical abstract

Synopsis Synthesis of nano-sized Silicalite-1, metal impregnation and its characterization by physicochemical technique are reported. Toluene oxidation using hydrogen peroxide and optimization of reaction parameters are explo

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

References

  1. Magano J and Dunetz J R 2012 Large-Scale Carbonyl Reductions in the Pharmaceutical Industry Org. Process Res. Dev. 16 1156

    Article  CAS  Google Scholar 

  2. 2006 Final Report on the Safety Assessment of Benzaldehyde Int. J. Toxicol. 25 11

  3. Lv J, Shen Y, Peng L, Guo X and Ding W 2010 Exclusively selective oxidation of toluene to benzaldehyde on ceria nanocubes by molecular oxygen Chem. Commun. 46 5909

    Article  CAS  Google Scholar 

  4. Kesavan L, Tiruvalam R, Rahim M H A, Saiman M I B, Enache D I, Jenkins R L, Nikolaos Dimitratos, Lopez-Sanchez J A, Taylor S H, Knight D W, Kiely C J and Hutchings G J 2011 Solvent-Free Oxidation of Primary Carbon-Hydrogen Bonds in Toluene Using Au-Pd Alloy Nanoparticles Science 331 195

    Article  CAS  Google Scholar 

  5. Martin A, Bentrup U and Wolf G-U 2002 The effect of alkali metal promotion on vanadium-containing catalysts in the vapour phase oxidation of methyl aromatics to the corresponding aldehydes Appl. Catal. Gen. 227 131

    Article  CAS  Google Scholar 

  6. Tandon P K, Srivastava M, Kumar S and Singh S 2009 Iridium(III) catalyzed oxidation of toluene and ethyl benzene by cerium(IV) in aqueous acidic medium J. Mol. Catal. Chem. 304 101

    Article  CAS  Google Scholar 

  7. Balland V, Mathieu D, Pons-Y-Moll N, Bartoli J F, Banse F, Battioni P, Girerd J-J and Mansuy D 2004 Non-heme iron polyazadentate complexes as catalysts for oxidations by \({\rm H}_{2}{\rm O}_{2}\): particular efficiency in aromatic hydroxylations and beneficial effects of a reducing agent J. Mol. Catal. Chem. 215 81

    Article  CAS  Google Scholar 

  8. Mardani H R and Golchoubian H 2006 Selective and efficient C–H oxidation of alkanes with hydrogen peroxide catalyzed by a manganese(III) Schiff base complex J. Mol. Catal. Chem. 259 197

  9. Detoni C, Carvalho N M F, Aranda D A G, Louis B and Antunes O A C 2009 Cyclohexane and toluene oxidation catalyzed by 1,10-phenantroline Cu(II) complexes Appl. Catal. Gen. 365 281

    Article  CAS  Google Scholar 

  10. Ohkubo K, Suga K, Morikawa K and Fukuzumi S 2003 Selective Oxygenation of Ring-Substituted Toluenes with Electron-Donating and -Withdrawing Substituents by Molecular Oxygen via Photoinduced Electron Transfer J. Am. Chem. Soc. 125 12850

    Article  CAS  Google Scholar 

  11. Du Z, Sun Z, Zhang W, Miao H, Ma H and Xu J 2009 A free radical process for oxidation of hydrocarbons promoted by nonmetal xanthone and tetramethylammonium chloride under mild conditions Tetrahedron Lett. 50 1677

    Article  CAS  Google Scholar 

  12. Ma B et al 2013 Solvent-free selective oxidation of CH bonds of toluene and substituted toluene to aldehydes by vanadium-substituted polyoxometalate catalyst J. Mol. Catal. Chem. 368 152

    Article  Google Scholar 

  13. Monfared H H and Amouei Z 2004 Hydrogen peroxide oxidation of aromatic hydrocarbons by immobilized iron(III) J. Mol. Catal. Chem. 217 161

    Article  CAS  Google Scholar 

  14. Mac Leod T C O, Kirillova M V, Pombeiro A J L, Schiavon M A and Assis M D 2010 Mild oxidation of alkanes and toluene by tert-butylhydroperoxide catalyzed by an homogeneous and immobilized Mn(salen) complex Appl. Catal. Gen. 372 191

    Article  CAS  Google Scholar 

  15. Valodkar V B, Tembe G L, Ravindranathan M and Rama H S 2004 Catalytic oxidation of alkanes and alkenes by polymer-anchored amino acid–ruthenium complexes J. Mol. Catal. Chem. 223 31

    Article  CAS  Google Scholar 

  16. Saravanamurugan S, Palanichamy M and Murugesan V 2004 Oxyfunctionalisation of toluene with activated t-butyl hydroperoxide Appl. Catal. Gen. 273 143

    Article  CAS  Google Scholar 

  17. Mohapatra S and Selvam P 2007 A highly selective, heterogeneous route to enones from allylic and benzylic compounds over mesoporous CrMCM-41 molecular sieves J. Catal. 249 394

    Article  CAS  Google Scholar 

  18. Dumitriu D 2003 BiOx clusters occluded in a ZSM-5 matrix: preparation, characterization, and catalytic behavior in liquid-phase oxidation of hydrocarbons J. Catal. 219 337

    Article  CAS  Google Scholar 

  19. Dubey A and Mishra B G 2007 Selective liquid phase oxidation of aromatics over silica–polymer nanocomposite materials Catal. Commun. 8 1507

    Article  CAS  Google Scholar 

  20. Vetrivel S and Pandurangan A 2004 Side-chain oxidation of ethylbenzene with tert-butylhydroperoxide over mesoporous Mn-MCM-41 molecular sieves J. Mol. Catal. Chem. 217 165

    Article  CAS  Google Scholar 

  21. Song G, Feng L, Xu J and Zhu H 2018 Liquid-phase oxidation of toluene to benzaldehyde with molecular oxygen catalyzed by copper nanoparticles supported on graphene Res. Chem. Intermed. 44 4989

    Article  CAS  Google Scholar 

  22. Du B, Kim S-I, Lou L-L, Jia A, Liu G, Qi B and Liu S 2012 A simple and efficient zeolite catalyst for toluene oxidation in aqueous media Appl. Catal. Gen. 425 191

    Article  Google Scholar 

  23. Li X, Lu B, Sun J, Wang X, Zhao J and Cai Q 2013 Selective solvent-free oxidation of toluene to benzaldehyde over zeolite supported iron Catal. Commun. 39 115

    Article  Google Scholar 

  24. Hammond C and Tarantino G 2015 Switching off \({\rm H}_{2} {\rm O}_{2}\) Decomposition during TS-1 Catalysed Epoxidation via Post-Synthetic Active Site Modification Catalysts 5 2309

    Article  CAS  Google Scholar 

  25. Yamaguchi S, Suzuki A, Togawa M, Nishibori M and Yahiro H 2018 Selective Oxidation of Thioanisole with Hydrogen Peroxide using Copper Complexes Encapsulated in Zeolite: Formation of a Thermally Stable and Reactive Copper Hydroperoxo Species ACS Catal. 8 2645

    Article  CAS  Google Scholar 

  26. Liu J, Wang Z, Jian P and Jian R 2018 Highly selective oxidation of styrene to benzaldehyde over a tailor-made cobalt oxide encapsulated zeolite catalyst J. Colloid Interface Sci. 517 144

    Article  CAS  Google Scholar 

  27. Renz M, Blasco T, Corma A, Fornés V, Jensen R and Nemeth L 2002 Selective and Shape-Selective Baeyer–Villiger Oxidations of Aromatic Aldehydes and Cyclic Ketones with Sn-Beta Zeolites and \({\rm H}_{2} {\rm O}_{2}\) Chem. A Eur. J. 8 4708

    Article  CAS  Google Scholar 

  28. Peneau V, Armstrong R D, Shaw G, Xu J, Jenkins R L, Morgan D J, Dimitratos N, Taylor S H, Zanthoff H W, Peitz S, Stochniol G, He Q, Kiely C J and Hutchings G J 2017 The Low-Temperature Oxidation of Propane by using \({\rm H}_{2} {\rm O}_{2}\) and Fe/ZSM-5 Catalysts: Insights into the Active Site and Enhancement of Catalytic Turnover Frequencies ChemCatChem 9 642

    Article  CAS  Google Scholar 

  29. Mal N K, Ramaswamy V, Ganapathy S and Ramaswamy A V 1994 Synthesis and characterization of crystalline, tin-silicate molecular sieves with MFI structure J. Chem. Soc. Chem. Commun. 17 1933

    Article  Google Scholar 

  30. Mal N K and Ramaswamy A V 1996 Oxidation of ethylbenzene over Ti-, V- and Sn-containing silicalites with MFI structure Appl. Catal. A Gen. 143 75

    Article  CAS  Google Scholar 

  31. Mal N K, Bhaumik A, Ramaswamy V, Belhekar A A and Ramaswamy A V 1995 Synthesis of Al-free Sn-containing molecular sieves of MFI, MEL and MTWtypes and their catalytic activity in oxidation reactions Stud. Surf. Sci. Catal. 94 317

    Article  CAS  Google Scholar 

  32. Bhaumik A and Kumar R 1995 Titanium Silicate Molecular Sieve (TS-1)/\({\rm H}_{2} {\rm O}_{2}\) induced Triphase Catalysis in the Oxidation of Hydrophobic Organic Compounds with Significant Enhancement of Activity and Para-Selectivity J. Chem. Soc., Chem. Commun. 349

  33. Hulea V, Dumitriu E, Patcas F, Ropot R, Graffin P and Moreau P 1998 Cyclopentene oxidation with \({\rm H}_{2} {\rm O}_{2}\) over Ti-containing zeolites Appl. Catal. A Gen. 170 169

    Article  CAS  Google Scholar 

  34. Čejka J and Mintova S 2007 Perspectives of Micro/Mesoporous Composites in Catalysis Catal. Rev. 49 457

    Article  Google Scholar 

  35. Tosheva L and Valtchev V P 2005 Nanozeolites: Synthesis, Crystallization Mechanism, and Applications Chem. Mater. 17 2494

    Article  CAS  Google Scholar 

  36. Jacobsen C J H, Madsen C, Houzvicka J, Schmidt I and Carlsson A 2000 Mesoporous Zeolite Single Crystals J. Am. Chem. Soc. 122 7116

    Article  CAS  Google Scholar 

  37. Krishna R and Paschek D 2001 Molecular simulations of adsorption and siting of light alkanes in silicalite-1 Phys. Chem. Chem. Phys. 3 453

    Article  CAS  Google Scholar 

  38. Barot S, Nawab M and Bandyopadhyay R 2016 Alkali metal modified nano-silicalite-1: an efficient catalyst for transesterification of triacetin J. Porous Mater. 23 1197

    Article  CAS  Google Scholar 

  39. Deng Y-Q, Yin S-F and Au C-T 2012 Preparation of Nanosized Silicalite-1 and Its Application in Vapor-Phase Beckmann Rearrangement of Cyclohexanone Oxime Ind. Eng. Chem. Res. 51 9492

    Article  CAS  Google Scholar 

  40. Scherrer P 1918 Nachrichten von der Gesellschaft der Wissenschaften zu Göttingen Mathematisch-Physikalische Klasse. 2 98

    Google Scholar 

  41. Holzwarth U and Gibson N 2011 The Scherrer equation versus the “Debye-Scherrer equation.” Nature Nanotechnol. 6 534

    Article  CAS  Google Scholar 

  42. Maniammal K, Madhu G and Biju V 2017 X-raydiffraction line profile analysis of nanostructured nickeloxide: Shape factor and convolution of crystallite size and microstrain contributions Physica E 85 214

    Article  CAS  Google Scholar 

  43. Ravishankar R, Kirschhock C, Schoeman B J, Vanoppen P, Grobet P J, Storck S, Maier W F, Martens J A, Schryver de F C and Jacobs P A 1998 Physicochemical Characterization of Silicalite-1 Nanophase Material J. Phys. Chem. B 102 2633

    Article  CAS  Google Scholar 

  44. Llewellyn P L, Grillet Y, Patarin J and Faust A C 1993 On the physisorption isotherm of MFI-type zeolites: the high-pressure hysteresis Micropor. Mater. 1 247

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Rajib Bandyopadhyay.

Electronic supplementary material

Below is the link to the electronic supplementary material.

Supplementary material 1 (pdf 95 KB)

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Nawab, M., Barot, S. & Bandyopadhyay, R. Nano-sized Silicalite-1: novel route of synthesis, metal impregnation and its application in selective oxidation of toluene. J Chem Sci 131, 2 (2019). https://doi.org/10.1007/s12039-018-1579-0

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s12039-018-1579-0

Keywords

Navigation