Skip to main content

Advertisement

Log in

Occupational Exposure to Metal Fumes Among Iranian Welders: Systematic Review and Simulation-Based Health Risk Assessment

  • Published:
Biological Trace Element Research Aims and scope Submit manuscript

Abstract

There have been numerous reports of welder’s worker exposure to metal fumes. Carcinogenic and non-carcinogenic (neurological, dermal, and etc.) effects are the adverse outcomes of exposure to welding fumes. In this review study, data were collected from previous studies conducted in Iran from 1900 to 2020. The risk of carcinogenicity and non-carcinogenicity due to exposure to welding metal fumes was assessed using the United States Environmental Protection Agency (USEPA) method based on the Monte Carlo simulation (MCS). Results showed mean of metal fume concentration in gas welding was in the range of 1.8248 to 1060.6 (µg/m3) and in arc welding was 54.935 to 4882.72 (µg/m3). The mean concentration of fumes in gas welding is below the recommended American Conference of Governmental Industrial Hygienists (ACGIH) standard exposure limit except for manganese, and in the arc welding, all metal fume concentrations are below the standard exposure limit except for manganese and aluminum. The results showed that the risk of carcinogenicity due to exposure to nickel, manganese in both gas and arc welding, and cadmium in gas welding was higher than standard level (hazard quotient (HQ) more than 1). Cancer risk due to exposure to nickel in both gas and arc welding was probable (1 × 10−6 < cancer risk (CR) < 1 × 10−4). Health risk assessment showed that welders are exposed to health risks. Preventive measures should be applied in welding workplaces to reduce the concentrations of metal fumes.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2

Similar content being viewed by others

References

  1. Mehrifar Y et al (2018) Risk assessment of welders exposure to the released contaminated gases in different types of welding processes in a steel industry. Health Scope 8(1):e58267

    Google Scholar 

  2. Antonini JM, Anderson SE (2014) Introductory editorial: Occupational health and industrial hygiene. Environmental Health Insights 8(Suppl 1):97–98

  3. Bowler RM et al (2003) Neuropsychological sequelae of exposure to welding fumes in a group of occupationally exposed men. Int J Hyg Environ Health 206(6):517–529

    Article  Google Scholar 

  4. Berlinger B et al (2008) A study of the bio-accessibility of welding fumes. J Environ Monit 10(12):1448–1453

    Article  CAS  Google Scholar 

  5. Hopf NB et al (2019) Biological monitoring of workers exposed to carcinogens using the buccal micronucleus approach: a systematic review and meta-analysis. Mutat Res/Rev Mutat Res 781:11–29

    Article  CAS  Google Scholar 

  6. Balasubramanian B et al (2020) Occupational health hazards on workers exposure to lead (Pb): A genotoxicity analysis. J Infect Public Health 13(4):527–531

    Article  Google Scholar 

  7. He Z et al (2020) Complex effects of pH and organic shocks on arsenic oxidation and removal by manganese-oxidizing aerobic granular sludge in sequencing batch reactors. Chemosphere 260:127621

    Article  CAS  Google Scholar 

  8. McClure ES et al (2020) Cancer and noncancer mortality among aluminum smelting workers in Badin, North Carolina. Am J Ind Med 63(9):755–765

    Article  CAS  Google Scholar 

  9. Sianturi M et al (2020) Study of elements released from various cooking utensil after heating on cooking utensil of aluminum, stainless steel, titanium-coated stainless steel and Teflon and their potential health hazards. Int J Progress Sci Technol (IJPSAT) 23(1):459–467

    Google Scholar 

  10. Smith C, Livingston S, Doolittle D (1997) An international literature survey of “IARC Group I carcinogens” reported in mainstream cigarette smoke. Food Chem Toxicol 35(10–11):1107–1130

    Article  CAS  Google Scholar 

  11. Dutta A et al (2019) Design of porous titanium scaffold for complete mandibular reconstruction: the influence of pore architecture parameters. Comput Biol Med 108:31–41

    Article  CAS  Google Scholar 

  12. Zhu Y et al (2019) The role of non-coding RNAs involved in nickel-induced lung carcinogenic mechanisms. Inorganics 7(7):81

    Article  CAS  Google Scholar 

  13. Markowitz SB, Dickens B (2020) Screening for occupational lung cancer: an unprecedented opportunity. Clin Chest Med 41(4):723–737

    Article  Google Scholar 

  14. Tian H et al (2022) c-Jun N-terminal kinase (JNK) in Procambarus clarkii: molecular characterization and involvement in oxidative stress-induced apoptosis during molting cycle. Comp Biochem Physiol B Biochem Mol Biol 257:110676

    Article  CAS  Google Scholar 

  15. Han L, Shu X, Wang J (2022) Helicobacter pylori-Mediated Oxidative Stress and Gastric Diseases: A Review. Front Microbiol 13:811258–811258

    Article  Google Scholar 

  16. Nowicka B (2022) Heavy metal–induced stress in eukaryotic algae—mechanisms of heavy metal toxicity and tolerance with particular emphasis on oxidative stress in exposed cells and the role of antioxidant response. Environ Sci Pollut Res 29:16860–16911

  17. Li H et al (2015) Oxidative stress, telomere shortening, and DNA methylation in relation to low-to-moderate occupational exposure to welding fumes. Environ Mol Mutagen 56(8):684–693

    Article  CAS  Google Scholar 

  18. Suarthana E et al (2018) Long-term respiratory effects of exposure to welding fumes: Quebec apprentice cohort study. European Respiratory Journal 52(Suppl. 62):PA4526

  19. Riccelli MG et al (2020) Welding fumes, a risk factor for lung diseases. Int J Environ Res Public Health 17(7):2552

    Article  CAS  Google Scholar 

  20. Liberati A et al (2009) The PRISMA statement for reporting systematic reviews and meta-analyses of studies that evaluate health care interventions: explanation and elaboration. J Clin Epidemiol 62(10):e1–e34

    Article  Google Scholar 

  21. Kah P, Martikainen J (2013) Influence of shielding gases in the welding of metals. Int J Adv Manuf Technol 64(9):1411–1421

    Article  Google Scholar 

  22. Taube F (2013) Manganese in occupational arc welding fumes—aspects on physiochemical properties, with focus on solubility. Ann Occup Hyg 57(1):6–25

    CAS  Google Scholar 

  23. Welding A. What are Types of Welding Processes–Definition. Available at: https://material-properties.org/what-is-types-of-welding-processes-definition/

  24. Welding A (2022) Types of Welding Processes. Available at: https://www.nuclear-power.com/nuclear-engineering/metals-what-are-metals/metal-joining-processes/welding/types-of-welding-processes/

  25. Chae H et al (2006) Fume generation behaviors in short circuit mode during gas metal arc welding and flux cored arc welding. Mater Trans 47(7):1859–1863

    Article  CAS  Google Scholar 

  26. Cena L et al (2014) A novel method for assessing respiratory deposition of welding fume nanoparticles. J Occup Environ Hyg 11(12):771–780

    Article  CAS  Google Scholar 

  27. Chang C et al (2013) Physicochemical and toxicological characteristics of welding fume derived particles generated from real time welding processes. Environ Sci Process Impacts 15(1):214–224

    Article  CAS  Google Scholar 

  28. Popović O et al (2014) Fume and gas emission during arc welding: hazards and recommendation. Renew Sustain Energy Rev 37:509–516

    Article  Google Scholar 

  29. Dehghan SF, Mehrifar Y (2019) Occupational exposure to fumes and gases during different arc welding processes. Int J Occup Hyg 11(2):136–145

    Google Scholar 

  30. Golbabaei F et al (2012) Assessment of welders exposure to carcinogen metals from manual metal arc welding in gas transmission pipelines, Iran. Iran J Public Health 41(8):61

    CAS  Google Scholar 

  31. Dehghan SF, Mehrifar Y (2019) Occupational Exposure to Welding Fumes and Gases during Different Arc Welding Processes. Int J Occup Hyg 11(2):136–45

  32. Dehghan SF, Mehrifar Y, Ardalan A (2019) The Relationship between Exposure to Lead-Containing Welding Fumes and the Levels of Reproductive Hormones. Ann Glob Health 85(1):125

  33. Golbabaei F, Seyedsomea M, Ghahri A et al (2012) Assessment of welders exposure to carcinogen metals from manual metal arc welding in gas transmission pipelines, Iran. Iran J Public Health 41:61

    CAS  Google Scholar 

  34. Hassani H, Golbabaei F, Shirkhanloo H et al (2013) A survey of neurobehavioral symptoms of welders exposed to manganese. Health Saf Work 3:39–46

    Google Scholar 

  35. Jafari AJ, Assari MJ (2004) Respiratory effects from work-related exposure to welding fumes in Hamadan, Iran. Arch Environ Health Int J 59:116–120

    Article  Google Scholar 

  36. Mansouri N, Atbi F, Moharamnezhad N et al (2008) Gravimetric and analytical evaluation of welding fume in an automobile part manufacturing factory. J. Res. Health Sci 8:1–8

  37. Mehrifar Y, Bahrami M, Sidabadi E et al (2020a) The effects of occupational exposure to manganese fume on neurobehavioral and neurocognitive functions: An analytical cross-sectional study among welders. EXCLI J 19:372

  38. Mehrifar Y, Pirami H, Farhang DS (2018) The Relationship between exposure to manganese in welding fumes and incidence of migraine headache symptoms. Tehran Univ Med J TUMS Publ 76:135–141

    Google Scholar 

  39. Mehrifar Y, Zamanian Z, Pirami H (2019) Respiratory exposure to toxic gases and metal fumes produced by welding processes and pulmonary function tests. Int J Occup Environ Med 10:40

    Article  Google Scholar 

  40. Mehrifar Y, Zeverdegani SK, Rismanchian M (2020b) Chemical pollutants in the respiratory zone of welders: Determination of concentrations and hazard analysis. Work 67:591–598

  41. Rahmani A, Golbabaei F, Dehghan SF et al (2016) Assessment of the effect of welding fumes on welders’ cognitive failure and health-related quality of life. Int J Occup Saf Ergon 22:426–432

    Article  Google Scholar 

  42. Zare S, Bateni M, Hakimi HA et al (2017) Designing, Constructing and Installing a Local Exhaust Ventilation System to Minimize Welders' Exposure to Welding Fumes. Arch Hyg Sci 6(4):356–362

  43. Means B (1989) Risk-assessment guidance for superfund. Volume 1. Human health evaluation manual. Part A. Interim report (Final). Environmental Protection Agency, Washington, DC (USA). Office of Solid Waste

  44. United States Environmental Protection Agency (EPA) (2011) Exposure Factors Handbook: 2011 Edition (EPA/600/R-09/052F). US Environmental Protection Agency Washington, DC

  45. Dehghani F et al (2021) Health risk assessment of occupational exposure to heavy metals in a steel casting unit of a steelmaking plant using Monte-Carlo simulation technique. Toxicol Ind Health 37(7):431–440

    Article  CAS  Google Scholar 

  46. Jilla A (2019) Evaluation of total fume and heavy metal emission factors applicable to gas metal arc welding. University of New Orleans Theses and Dissertations. Available at: https://scholarworks.uno.edu/cgi/viewcontent.cgi?article=3772&context=td

  47. Sanderson H, Fauser P (2010) Epidemiological study into cancers in Gibraltar. National Environ. Available at: https://www.gibraltar.gov.gi/new/sites/default/files/1/15/Epidemiological_Study

  48. Abtahi M et al (2018) The concentration of BTEX in the air of Tehran: a systematic review-meta analysis and risk assessment. Int J Environ Res Public Health 15(9):1837

    Article  Google Scholar 

  49. Motesaddi Zarandi S et al (2019) Concentration, sources and human health risk of heavy metals and polycyclic aromatic hydrocarbons bound PM2.5 ambient air, Tehran, Iran. Environ Geochem Health 41(3):1473–1487

    Article  CAS  Google Scholar 

  50. Dehghani M et al (2018) Characteristics and health effects of BTEX in a hot spot for urban pollution. Ecotoxicol Environ Saf 155:133–143

    Article  CAS  Google Scholar 

  51. Smith RL (1994) Use of Monte Carlo simulation for human exposure assessment at a superfund site. Risk Anal 14(4):433–439

    Article  CAS  Google Scholar 

  52. CRubinstein RY, Kroese DP (2016) Simulation and the Monte Carlo method. 10, John Wiley & Sons. Mathematical programming 35:309–333

  53. ACGIH (2021) TLVs and BEIs Based on the Documentation of the Threshold Limit Values for Chemical Substances and Physical Agents and Biological Exposure Indices. Available at: https://www.amazon.com/2021-TLVs-BEIs-ACGIH/dp/1607261456

  54. Occupational Exposure level (OEL) (2021) Available at: https://markazsalamat.behdasht.gov.ir/uploads/358/1400/oc_h_book/hodod_mojaz_movajehe_shoghli14--.pdf

  55. Yazdi M (2018) Risk assessment based on novel intuitionistic fuzzy-hybrid-modified TOPSIS approach. Saf Sci 110:438–448

    Article  Google Scholar 

  56. Hariri A et al (2013) Pulmonary adverse effects of weld bonding process by Malaysia’s automobile assembly welders. Procedia Engineering 68:299–304

  57. Diaz-Rivera K (2013) Comparison of hexavalent chromium and welding fumes inside and outside of the welding helmet (Doctoral dissertation, Colorado State University). Available at: https://mountainscholar.org/handle/10217/80231

  58. Sørensen AR, Thulstrup AM, Hansen J, Ramlau-Hansen CH, Meersohn A, Skytthe A et al (2007) Risk of lung cancer according to mild steel and stainless steel welding. Scand J Work Environ Health 33(5):379–386

  59. McMillan G (2005) Is electric arc welding linked to manganism or Parkinson’s disease? Toxicol Rev 24(4):237–257

    Article  CAS  Google Scholar 

  60. Refdinal R, Ramli R, Andesko R (2018) Differences strength of low carbon stainless steel St 37 with electrical welding compound V use materials add electrodeof type-RB and type-RD. Teknomekanik 1(1):12–17

    Article  Google Scholar 

  61. Modenesi P, De Avelar R (1999) The influence of small variations of wire characteristics on gas metal arc welding process stability. J Mater Process Technol 86(1–3):226–232

    Article  Google Scholar 

  62. Lu H et al (2020) A single shot multibox detector based on welding operation method for biometrics recognition in smart cities. Pattern Recogn Lett 140:295–302

    Article  Google Scholar 

  63. Baracchini E et al (2018) Nano-and submicron particles emission during gas tungsten arc welding (GTAW) of steel: differences between automatic and manual process. Aerosol Air Qual Res18(3):579–89

  64. Sajedifar J et al (2017) Evaluation of operational parameters role on the emission of fumes. Ind Health 56:198–206

  65. Logachev K, Ziganshin A, Averkova O (2019) On the resistance of a round exhaust hood, shaped by outlines of the vortex zones occurring at its inlet. Build Environ 151:338–347

    Article  Google Scholar 

  66. Bosetti C, Boffetta P, La Vecchia C (2007) Occupational exposures to polycyclic aromatic hydrocarbons, and respiratory and urinary tract cancers: a quantitative review to 2005. Ann Oncol 18(3):431–446

    Article  CAS  Google Scholar 

  67. Vlachou C et al (2021) Toxicological approaches for the quantitative inhalation risk assessment of toxic metals from tobacco smoke: application on the deterministic and probabilistic inhalation risk assessment of cadmium for Austrian smokers. Inhalation Toxicol 33(4):128–142

    Article  CAS  Google Scholar 

  68. Hannu T et al (2005) Occupational asthma due to manual metal-arc welding of special stainless steels. Eur Respir J 26(4):736–739

    Article  CAS  Google Scholar 

  69. Bakri SFZ, Hariri A, Ismail M (2020) Occupational Health Risk Assessment of Inhalation Exposure to Welding Fumes. Int J 8(1.2)

  70. Betha R et al (2013) Chemical speciation of trace metals emitted from Indonesian peat fires for health risk assessment. Atmos Res 122:571–578

    Article  CAS  Google Scholar 

  71. Mike H (2019) Welding fume is a Group 1 carcinogen with no OEL and no method—Suggestions for a path forward. J Occup Environ Hyg 16(6):367–371

  72. Adewoye KR et al (2013) Knowledge on the health effects of welding smoke, use of ppe among electric-arc welders in ilorin south, north central Nigeria. J Asian Sci Res 3(9):924–932

    Google Scholar 

  73. Li H et al (2015) Chemical fractionation of arsenic and heavy metals in fine particle matter and its implications for risk assessment: a case study in Nanjing, China. Atmos Environ 103:339–346

    Article  CAS  Google Scholar 

  74. Sah D et al (2019) Chemical fractionation of heavy metals in fine particulate matter and their health risk assessment through inhalation exposure pathway. Environ Geochem Health 41(3):1445–1458

    Article  CAS  Google Scholar 

Download references

Acknowledgements

We would like to express our special appreciation for people who helped in collecting data in this study. Their willingness to give their time so kindly is very much appreciated.

Funding

This study was financially supported by the National Institute for Medical Research Development (NIMAD) (number: 989904).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Yousef Mohammadian.

Ethics declarations

Ethical Approval

This study was approved by the Iran National Committee for Ethics in Biomedical Research (IR.NIMAD.REC.1399.124).

Conflict of Interest

The authors declare no competing interests.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Supplementary Information

Below is the link to the electronic supplementary material.

Supplementary file1 (DOCX 528 KB)

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Soltanpour, Z., Rasoulzadeh, Y. & Mohammadian, Y. Occupational Exposure to Metal Fumes Among Iranian Welders: Systematic Review and Simulation-Based Health Risk Assessment. Biol Trace Elem Res 201, 1090–1100 (2023). https://doi.org/10.1007/s12011-022-03246-y

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12011-022-03246-y

Keywords

Navigation