Abstract
Copper-based porous materials possess excellent thermal conductivity and heat dissipation performance and are often used to prepare phase change ultra-thin heat pipes to address the heat dissipation issues of high heat flux electronic components. In this study, a novel sintered copper porous material, composed of copper powder and copper wire, was fabricated. The pore structure characteristics and tensile mechanical properties were investigated. The research results showed that, under the same porosity conditions, the tensile strength of the composite porous material was significantly higher than that of the sintered copper powder porous material. The addition of copper wire caused changes in the pore shape, pore size, and size distribution of the internal pores: most of the pores with diameters ranging from 0.5 to 6 μm in the powder sintering structure transformed into pores with diameters larger than 8 μm, resulting in increased average pore size and a more uniform pore size distribution, improving the material's liquid permeability. These improvements in mechanical properties and changes in pore structure will be more advantageous for its application in the field of phase change heat dissipation.
Similar content being viewed by others
References
H. Tang, Y. Tang, Z. Wan, J. Li, W. Yuan, L.S. Lu, Y. Li, and K. Tang, Review of Applications and Developments of Ultra-Thin Micro Heat Pipes for Electronic Cooling, Appl. Energy, 2018, 223, p 383–400.
H. Zhang, L. Chen, Y. Liu, and Y. Li, Experimental Study on Heat Transfer Performance of Lotus-Type Porous Copper Heat Sink, Int. J. Heat Mass Transf., 2013, 56(1–2), p 172–180.
H.M. Ali, M.M. Janjua, U. Sajjad, and W.M. Yan, A Critical Review on Heat Transfer Augmentation of Phase Change Materials Embedded with Porous Materials/Foams, Int. J. Heat Mass Transf., 2019, 135, p 649–673.
S. Rashidi, M.H. Kashefi, K.C. Kim, and O. Samimi-Abianeh, Potentials of Porous Materials for Energy Management in Heat Exchangers–A Comprehensive Review, Appl. Energy, 2019, 243, p 206–232.
H. Chiba, T. Ogushi, and H. Nakajima, Heat Transfer Capacity of Lotus-Type Porous Copper Heat Sink for Air Cooling, J Therm Sci Tech, 2010, 5(2), p 222–237.
X. Liu, S. Wu, K.W.K. Yeung, Z.S. Xu, C.Y. Chung, and P.K. Chu, Superelastic Porous NiTi with Adjustable Porosities Synthesized by Powder Metallurgical Method, J. Mater. Eng. Perform., 2012, 21, p 2553–2558.
X. Wen, B. Huang, Y. Xie, and X. Luo, Preparation and Properties of Porous Fe-Al-x% TiC Composite Material, J. Mater. Eng. Perform., 2022, 31(10), p 8596–8604.
K. Niespodziana, Synthesis and Properties of Porous Ti-20 wt.% HA Nanocomposites, J. Mater. Eng. Perform., 2019, 28(4), p 2245–2255.
A.A. Tafti, V. Demers, G. Vachon, and V. Brailovski, Influence of Powder Size on the Moldability and Sintered Properties of Irregular Iron-Based Feedstock Used in Low-Pressure Powder Injection Molding, Powder Technol., 2023, 420, p 118395.
Y.M. Wang, M. Zhu, L.L. Dong, G.D. Sun, W. Zhang, H. Xue, Y.Q. Fu, A. Elmarakbi, and Y.S. Zhang, In-situ Synthesized TiC/Ti-6Al-4V Composites by Elemental Powder Mixing and Spark Plasma Sintering: Microstructural Evolution and Mechanical Properties, J. Alloys Compd., 2023, 947, p 169557.
S.L. Tao, Tensile Performance of Groove Sintered Fiber Composite Wick Porous Material, Mach. Tool Hydraul., 2015, 43(24), p 91–95. (in Chinese)
C. Veyhl, T. Fiedler, U. Jehring, O. Andersen, T. Bernthaler, I.V. Belova, and G.E. Murch, On the Mechanical Properties of Sintered Metallic Fibre Structures, MSEA, 2013, 562, p 83–88.
Y. Li, C.Y. Chen, Z.W. Jie, and Z.X. Zeng, Effect of Copper Particle Size on Heat Transfer Performance of Sintered Heat Pipe, J. South China Univ. Technol., 2012, 40(3), p 156–161. (in Chinese)
C.B. Fang, Z.P. Wan, B. Liu, and L.S. Lu, A Novel Sintered Stainless Steel Fiber Felt with Rough Surface Morphologies, Adv. Mater. Sci. Eng., 2014, 2014, p 1–8.
O. Lame, D. Bellet, M. Di Michiel, D. Bouvard, Bulk Observation of Metal Powder Sintering by X-ray Synchrotron Microtomography. Acta Mater., 2004, 52(4), p 977–984.
J.Y. Zhang, P. Zhang, Q.L. Gan, and X.G. Guo, The Temperature-Dependence of Open-Cell Nickel Foams Properties, J. Mater. Sci. Letter, 2003, 22(23), p 1701–1703.
Z.S. Yu, Y.Y. Qian, F.J. Wang, K. Qi, and X. Li, Joint Strength and Fracture Analysis of Arcbrazing with Cu-Based Filler Metals, Chin. J. Mech. Eng-en, 2001, 10, p 88–92. (in Chinese)
Acknowledgments
This study was funded by the Scientific and Technological Project of Henan Province [grant number 212102210060 and 232102220048], Young Backbone Teacher Cultivation Plan for Higher Education of Henan University [grant number 2020GGJS129], and Key Research and Development Projects of Henan Province in 2022 [grant number 221111240200].
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare no conflict of interest.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Duan, L., Liu, Z., Li, H. et al. Structural Characterization and Tensile Mechanical Properties of Novel Copper-Based Porous Materials. J. of Materi Eng and Perform (2023). https://doi.org/10.1007/s11665-023-08895-1
Received:
Revised:
Accepted:
Published:
DOI: https://doi.org/10.1007/s11665-023-08895-1