Skip to main content
SpringerLink
Log in

Effect of Reciprocating Wear Frequency on Tribological Properties and Friction-Induced Vibration and Noise of 42CrMo-Based Hydraulic Cylinder

  • Original Research Article
  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

Heavy loads and fatigue wear of the contact areas between the hydraulic cylinder block and the sealing ring seriously affect the sealing performance. In order to prolong the service life of the hydraulic system, the bionic self-lubricating samples were prepared by filling SnAgCu and Ti3C2Tx (SACT) into surface biomimetic textures, and the effect of wear frequency on the tribological properties of the samples was tested. Tribological properties were tested using a multifunction tribometer, the counter pairs were 42CrMo steel and polyurethane, respectively. Compared with smooth 42CrMo, bionic self-lubricating samples were easier to form smooth continuous worn surface at the appropriate frequency (5 Hz). Meanwhile, the average friction coefficient, wear loss, equivalent noise pressure level and noise intensity are minimum.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16

Similar content being viewed by others

References

  1. Y. Li, Y. Shang, X. Wan, Z. Jiao, and T. Yu, Design and Experiment on Light Weight Hydraulic Cylinder Made of Carbon Fiber Reinforced Polymer, Compos. Struct., 2022, 291, p 115564.

    Article  Google Scholar 

  2. K. Chen, J. Deng, C. Zhan, and F. Zheng, Research on Key Technology of Hydraulic Servo Cylinder with Adaptive Variable Clearance, CAC., pp. 1922-1925 (2015).

  3. L. Ma, W. Zhang, X. Zhao, J. Zhao, and T. Wang, Oil Film Characteristics and Flow Field Analysis of Asymmetrical Hydrostatic Support Structure with Full Hydraulic Fixed-Length Shear Servo Cylinder, Eng. Fail. Anal., 2021, 120, p 105101.

    Article  Google Scholar 

  4. G. Buck and D. Volden, A New Concept in Mechanical Sealing Technology, Lubr. Eng., 1990, 46(4), p 213–217.

    Google Scholar 

  5. Q. Liu, G. Hu, and H. Bo, Parameter Characteristic Analysis of Step-Down of Hydraulic Cylinder Motion for Control Rod Hydraulic Drive System Based on Model, J. Ncul. Sci. Technol., 2019, 56(3), p 263–277.

    Article  CAS  Google Scholar 

  6. V. Shanbhag, J. Meyer, L. Caspers, and R. Schlanbusch, Failure Monitoring and Predictive Maintenance of Hydraulic Cylinder-State-of-the-Art Review, IEEE-ASME Trans. Mech., 2021, 26(6), p 3087–3103.

    Article  Google Scholar 

  7. K. Monkova, M. Urban, P. Monka, and D. Kozak, Study of the Influence of Surface Treatment on the Wear Development Under Quasi-Static Loading of the Levers of a Newly Designed Thrust Bearing, Eng. Fail. Anal., 2021, 124, p 105383.

    Article  Google Scholar 

  8. R. Long, Z. Pan, Z. Jin, Y. Zhang, S. Sun, Y. Wang, Y. Wang, and M. Li, Tribological Behavior of Grooves Textured Thrust Cylindrical Roller Bearings Under Dry Wear, Adv. Mech. Eng., 2021, 13(12), p 1–14.

    Article  Google Scholar 

  9. B. Bin, Y. Xiao, D. Lang, and Q. Liu, Friction Characteristics of Plasma-Sprayed Sn and ZrO2 Coatings Against U-Nb Alloy, Rare Met. Mat. Eng., 2005, 34(7), p 1114–1118.

    Google Scholar 

  10. Q. Wan, P. Gao, and Z. Zhang, Friction and Wear Performance of Lubricated Micro-Textured Surface Formed by Laser Processing, Sur. Eng., 2021, 37(12), p 1523–1531.

    Article  CAS  Google Scholar 

  11. Y. Xing, J. Deng, X. Wang, and R. Meng, Effect of Laser Surface Textures Combined with Multi-Solid Lubricant Coatings on the Tribological Properties of Al2O3/TiC Ceramic, Wear, 2015, 342, p 1–12.

    Article  Google Scholar 

  12. X. Hua, J. Sun, P. Zhang, K. Liu, R. Wang, J. Ji, and Y. Fu, Tribological Properties of Laser Microtextured Surface Bonded With Composite Solid Lubricant at High Temperature, J. Tribol-Trans. ASME, 2016, 138(3), p 031302.

    Article  Google Scholar 

  13. Y. Zhang, J. Deng, Y. Meng, and H. Yue, Tribological Performance of Steel Guideway with Biomimetic Hexagonal Micro-Textures, Surf. Eng., 2020, 36(7), p 1–9.

    Article  Google Scholar 

  14. Y. Zhao, F. Yang, and Y. Guo, Research on the Tribological Properties of a Textured Lubricating Wear-Resistant Coating Modified by Nano-SiC at High Temperature, Ind. Lubr. Tribol., 2015, 67(1), p 59–65.

    Article  Google Scholar 

  15. W. Zhai, Y. Zhao, R. Zhou, W. Lu, W. Zhai, X. Liu, L. Zhou, and S. Chang, Additively Manufactured (Fe, Ni)Al-Reinforced Nickel Aluminum Bronze with Nearly-Isotropic Mechanical Properties in Build and Transverse Directions, Mater. Charact., 2022, 184, p 111706.

    Article  CAS  Google Scholar 

  16. W. Zhai, A. Sun, W. Zeng, W. Lu, X. Liu, L. Zhou, and J. Wang, High Wear Resistance and Mechanical Performance of NiAl Bronze Developed by Electron Beam Powder Bed Fusion, Tribol. Lett., 2021, 69(158), p 1–10.

    Google Scholar 

  17. W. Zhai, J. Li, R. Zhou, A. Sun, S. Yan, G. Wang, and H. Zhang, Improved Corrosion Resistance of Nickel–Aluminum Bronze by Electron Beam Powder Bed Fusion, Tribol. Lett., 2023, 296, p 127225.

    CAS  Google Scholar 

  18. Q. Huang, X. Shi, Y. Xue, K. Zhang, and C. Wu, Recent Progress on Surface Texturing and Solid Lubricants in Tribology: Designs, Properties, and Mechanisms, Mater. Today Commun., 2023, 35, p 105804.

    Google Scholar 

  19. Z. Pang, H. Zhou, G. Xie, D. Cong, C. Meng, L. Ren, and LQ, Effects of Different Bionic Units Coupling on the Sliding Wear of Gray Cast Iron, Opt. Laser Technol., 2015, 70, p 89–93.

    Article  CAS  Google Scholar 

  20. Y. Zhang and A. Polycarpou, Lubricant Transfer Model at the Head-Disk Interface in Magnetic Storage Considering Lubricant–Lubricant Interaction, Tribol. Lett., 2016, 62(3), p 38.

    Article  Google Scholar 

  21. L. Xu, X. Shi, Y. Xue, K. Zhang, Q. Huang, and C. Wu, Improving Tribological Performance of 42CrMo under Dry Sliding Conditions by Combining Rhombic-Textured Surfaces with Sn-Ag-Cu Solid Lubricant and MXene-Ti3C2TX, J. Mater. Eng. Perform., 2022, 32(3), p 1275–1291.

    Article  Google Scholar 

  22. K. Zhang, H. Tang, X. Shi, Y. Xue, and Q. Huang, Effect of Ti3C2 MXenes Additive on the Tribological Properties of Lithium Grease at Different Temperatures, Wear, 2023, 526, p 204953.

    Article  Google Scholar 

  23. K. Zhang, C. Wu, X. Shi, Y. Xue, and Q. Huang, Investigations of Tribological Performance of Slewing Bearing Raceway with Bionic Textured Composite Surface Under Grease Lubrication, Tribol. Int., 2023, 184, p 108469.

    Article  CAS  Google Scholar 

  24. K. Zhang, X. Shi, Y. Xue, Q. Huang, and C. Wu, Effects of Composite Textured Surface on Friction Characteristics of 42CrMo Steel Under Grease Lubrication, Wear, 2022, 504, p 204419.

    Article  Google Scholar 

  25. E. Askari, P. Flores, D. Dabirrahmani, and R. Appleyard, Study of the Friction-Induced Vibration and Contact Mechanics of Artificial Hip Joints, Tribol. Int., 2014, 70, p 1–10.

    Article  Google Scholar 

  26. Y. Huang and M. Griffin, The Relative Discomfort of Noise and Vibration: Effects of Stimulus Duration, Ergonomics, 2014, 57(8), p 1244–1255.

    Article  Google Scholar 

  27. Y. Huang and M. Griffin, The Discomfort Produced by Noise and Whole-Body Vertical Vibration Presented Separately and in Combination, Ergonomics, 2014, 57(11), p 1724–1738.

    Article  Google Scholar 

  28. T. Hong, C. Ji, J. Park, S. Leigh, and D. Seo, Prediction of Environmental Costs of Construction Noise and Vibration at the Preconstruction Phase, J Manag Eng., 2015, 31(5), p 04014079.

    Article  Google Scholar 

  29. R. Ronald and V. Juneja, Friction-Induced Vibration and Noise Generation of Instrument Panel Material Pairs, Tribol. Int., 2002, 35, p 523–531.

    Article  Google Scholar 

  30. J. Mo, Z. Wang, G. Chen, T. Shao, M. Zhu, and Z. Zhou, The Effect of Groove-Textured Surface on Friction and Wear and Friction-Induced Vibration and Noise, Wear, 2013, 301, p 671–681.

    Article  CAS  Google Scholar 

  31. P. Chen, P. Chua, and G. Lim, An Experimental Study of Monitoring Internal Leakage in Water Hydraulic Cylinders Using Acoustic Emission, J. Test. Eval., 2005, 33(6), p 445–451.

    Google Scholar 

  32. Y. Mao, L. Zeng, and Y. Lu, Modeling and Optimization of Cavitation on a Textured Cylinder Surface Coupled with the Wedge Effect, Tribol. Int., 2016, 104, p 212–224.

    Article  CAS  Google Scholar 

  33. L. Xu, X. Shi, Y. Xue, K. Zhang, Q. Huang, and C. Wu, Optimization of Bionic Texture Parameters by Box-Behnken Method and Study on Tribological Performance of 42CrMo Self-lubricating Composites in Solid–Liquid Composite Lubrication System, J. Mater. Eng. Perform., 2023 https://doi.org/10.1007/s11665-022-07186-5

    Article  Google Scholar 

  34. Y. Huang and M. Griffin, The Effects of Sound Level and Vibration Magnitude on the Relative Discomfort of Noise and Vibration, J. Acoust. Soc. Am., 2012, 131(6), p 4558–4569.

    Article  Google Scholar 

Download references

Acknowledgments

This work was supported by the Guangdong Basic and Applied Basic Research Foundation (2021A1515010624).

Author information

Authors and Affiliations

  1. School of Mechanical and Electronic Engineering, Wuhan University of Technology, 122 Luoshi Road, Wuhan, 430070, China

    Linmeng Xu, Xiaoliang Shi, Kaipeng Zhang, Qipeng Huang, Jingping Shu & Hongtao Tang

Authors
  1. Linmeng Xu
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Xiaoliang Shi
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Kaipeng Zhang
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Qipeng Huang
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Jingping Shu
    View author publications

    You can also search for this author in PubMed Google Scholar

  6. Hongtao Tang
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Xiaoliang Shi.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Xu, L., Shi, X., Zhang, K. et al. Effect of Reciprocating Wear Frequency on Tribological Properties and Friction-Induced Vibration and Noise of 42CrMo-Based Hydraulic Cylinder. J. of Materi Eng and Perform (2023). https://doi.org/10.1007/s11665-023-08618-6

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s11665-023-08618-6

Keywords

Search

Navigation