Pine needle gasification–based electricity production: Understanding the effect of supply chain

Abstract

Pine needles (pine tree leaves), found abundantly across continents such as North America, Asia, Europe, South America, Africa, and parts of the Southern Hemisphere, are a significant global concern due to their high susceptibility to catching fire, especially in dry and hot climates. The same issue persists in the Uttarakhand state of India, which boasts ample pine forests, yielding a substantial 1.67 × 10⁹ kg of pine needles annually. In the present study, the annual potential emissions from forest fires in Uttarakhand were estimated to be 58.37 × 10⁹ kg of CO₂ equivalent. Therefore, the present research aims to unlock pine needles’ potential via gasification for green electricity and biochar production, offering an alternative to coal-based plants while reducing forest fire frequencies. Nevertheless, obstacles hindering pine needle gasification include an unsteady supply chain, limited collection windows (100 days), and plant expenses, including transportation and operational costs. The primary focus of the research is to design and assess the performance of a gasification-based supply chain for pine needles in the Almora District of Uttarakhand. Ten plant capacity scenarios were considered, ranging from 25 to 250 kW. The study incorporated critical factors, encompassing diverse losses within the supply chain, selecting potential plant sites, minimizing transportation distance, and evaluating the supply chain’s economic and environmental performance. The economic analysis revealed that the 250-kW plant scenario exhibited a minimum discounted payback period (DPP) of 3.93 years, alongside an internal rate of return (IRR) of 19% and a net present value (NPV) of 653.32 million INR without government subsidies. With subsidies included, the DPP decreased to 1.30 years, improving the IRR to 69% with an NPV of 916.17 million INR. The emission analysis indicated that gasification plant capacity scenarios could potentially reduce 44.63 × 10⁶ to 46.16 × 10⁶ kg of CO₂ equivalent emissions annually compared to grid electricity while meeting nearly 5.5% of the electricity demand of Almora district. The present study aligns with SDG-7 (Affordable and Clean Energy), SDG-13 (Climate Action), SDG-9 (Industry, Innovation, and Infrastructure), SDG-11 (Sustainable Cities and Communities), SDG-3 (Good Health and Well-being), and SDG-15 (Life on Land).

Graphical Abstract