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Research status of influence mechanism of surface integrity on fatigue behavior of metal workpieces: a review

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A Correction to this article was published on 12 March 2024

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Abstract

Machined surface integrity is a comprehensive description of surface quality, which mainly includes the key indexes, such as surface micro-morphology, surface hardening, surface residual stress, and surface microstructure. It has a direct influence on the fatigue performance of specimens. Therefore, a lot of researches have been carried out in-depth, and many results are achieved. Based on the formation mechanism of surface integrity indexes, main achievements of influence mechanism of surface integrity on fatigue behavior of metal specimens are presented and analyzed, and the internal relationship and application range of the mechanisms are clarified. It is further presented that the extremely important factor of surface integrity affecting fatigue performance of specimens is the micro-plastic strain of machined surface, and the contents that need to be further improved in the basic theory of anti-fatigue machining are analyzed. Meanwhile, it is pointed out that establishing a comprehensive model of the influence of surface integrity on fatigue performance based on surface micro-morphology and surface plastic deformation is a focus point, which provides a reference for the further researchers and promotes the application of anti-fatigue machining technology.

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Funding

This study was co-supported by Natural Science Foundation of China (Grant No. 51875028).

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Authors and Affiliations

  1. Institute of Engineering Thermophysics, Chinese Academy of Sciences, Beijing, 100190, China

    Jun Yao & Baorui Du

  2. School of Mechanical Engineering and Automation, Beihang University, Beijing, 100191, China

    Xun Li, Ning Zhang & Ruijie Gou

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  1. Jun Yao
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  2. Xun Li
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  3. Baorui Du
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Contributions

Xun Li and Baorui Du mainly contributed to the study conception and design. Material preparation, references classifying, and analysis were performed by Jun Yao, Ning Zhang, and Ruijie Gou. The first draft of the manuscript was written by Yao Jun and Li Xun. All authors commented on previous versions of the manuscript and approved the final manuscript.

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Correspondence to Xun Li.

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Yao, J., Li, X., Du, B. et al. Research status of influence mechanism of surface integrity on fatigue behavior of metal workpieces: a review. Int J Adv Manuf Technol 131, 3401–3419 (2024). https://doi.org/10.1007/s00170-024-13195-6

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  • DOI: https://doi.org/10.1007/s00170-024-13195-6

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