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Effect of surface roughness on low-cycle fatigue behavior of type 304 stainless steel

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Abstract

The effects of surface roughness on the low-cycle fatigue life of Type 304 stainless steel at 593°C in air have been investigated. It is observed that, at a strain rate of 4 × 10−3 s−1 and a total strain range of 1 pct, the fatigue life (N f cycles) decreases with an increase in surface roughness. Information on crack growthvs strain cycles has been generated, as a function of surface roughness, by the measurement of striation spacing on fractured surfaces of specimens tested to failure. Crack propagation follows the InaN (wherea is the crack length afterN strain cycles) relation for longer specimen fatigue lives (Nf > 2700 cycles) and departs from InaN for shorter fatigue lives. A quantitative estimate is made of the number of cycles No(r) to generate a crack length equal to 0.1 mm (≈ 1 grain diam). The initial surface roughness significantly affects only the initiation component of specimen life time. The effect of roughness on crack initiation is described byN 0 (R) = 1012R−0.21, whereR is the surface roughness (root-mean-square value) in microns.

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Maiya, P.S., Busch, D.E. Effect of surface roughness on low-cycle fatigue behavior of type 304 stainless steel. Metall Trans A 6, 1761–1766 (1975). https://doi.org/10.1007/BF02642305

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