Skip to main content
Log in

Investigating the impact of internal fatigue crack propagation in aluminum alloy plates repaired with a composite patch

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

The application of the Factor of Intensity of Constraint (FIC) criteria becomes instrumental in quantifying effectiveness by measuring the reduction in mechanical energy at the fracture tip, thereby extending the structural life. The robust mechanical properties offered by bonded composite patch repair technology, including enhanced fatigue resistance, mass gain, adaptability to complex sections, and corrosion resistance, play a pivotal role in fortifying damaged structures. Our findings highlight the interdependence of geometric and mechanical properties among the composite patch, adhesive, and damaged structure. Our investigation centers on M(T) aluminum alloy 6061 T6 centrally fissured samples from the 6000 series. We present a comprehensive examination of the effect of composite patch repairs on fatigue deterioration in aeronautical structures. Significantly, our study introduces novel insights by examining the effects of both constant and varying amplitude loads, emphasizing the contribution to comprehensive exploration that highlights the practical implications and benefits of composite patch repairs in enhancing fatigue resistance and longevity in aeronautical structures. Additionally, a detailed exploration is conducted to understand the effects of various parameter settings and service terms. This study contributes significant insights into the field, shedding light on the practical implications of composite patch repairs in enhancing the fatigue resistance and longevity of aeronautical structures.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18
Fig. 19

Similar content being viewed by others

Data availability

Not applicable.

Code availability

Not applicable.

References

  1. Slimane A, Bouchouicha B, Benguediab M, Slimane SA (2015) Contribution to the study of fatigue and rupture of welded structures in carbon steel-a48 ap: experimental and numerical study. Trans Indian Inst Met 68:465–477

    Article  Google Scholar 

  2. Slimane A, Bouchouicha B, Benguediab M, Slimane SA (2015) Parametric study of the ductile damage by the Gurson–Tvergaard–Needleman model of structures in carbon steel A48-AP. J Market Res 4:217–223

    CAS  Google Scholar 

  3. Lahouel AA, Mekidiche M, Belmir C, Slimane A, Sahli N (2023) Synthesis and characterization of poly (vanillin pyrrole)/zinc oxide composite for photocatalysis application under natural sunlight irradiation. Polymer Science, Series B, pp 1–9

    Google Scholar 

  4. Belhadj M, Lahbari N, Slimane A, Aouiche D (2020) An interactive method to analysis of the response of the different reinforcement structures of a door opening of a wind tower. Period Polytech Mech Eng 64:263–272

    Article  Google Scholar 

  5. Hertzberg RW, Hauser FE (1977) Deformation and fracture mechanics of engineering materials. J Eng Mater Technol 99(1):96

  6. Kessinger RH (2001) Structural health monitoring of aerospace composite structures. J Aerosp Eng 14:18–23

    Google Scholar 

  7. Chaib M, Megueni A, Ziadi A, Guagliano M, Belzunce FJV (2016) Experimental study of the shot peening treatment effect on austenitic stainless steel. Int J Mater Prod Technol 53:298–314

    Article  Google Scholar 

  8. Chaib M, Slimane A, Slimane SA, Ziadi A, Bouchouicha B (2021) Optimization of ultimate tensile strength with DOE approach for application FSW process in the aluminum alloys AA6061-T651 & AA7075-T651. Frattura ed Integrità Strutturale 15:169–181

    Article  Google Scholar 

  9. Nicholas T (1999) Aircraft structural life assessment. J Aircr 36:37–46

    Google Scholar 

  10. Baker AA (2004) Composite materials for aircraft structures. AIAA

  11. Lebbal H, Chaib M ,Slimane A, Ait Kaci D, Boualem N (2023) Experimental investigation with optimization of spot welding parameters on stainless steel AISI 304. JOM 75(11):4993–5002

  12. Blakey-Milner B, Gradl P, Snedden G, Brooks M, Pitot J, Lopez E et al (2021) Metal additive manufacturing in aerospace: a review. Mater Des 209:110008

    Article  CAS  Google Scholar 

  13. Slimane A, Chaib M, Slimane S, Dahmane S, Lahouel A A, Guelailia A, Bahram K, Kebdani S, Bouchouicha B (2024) Mechanical behavior of carbon fiber-reinforced plastic during rotary ultrasonic machining. Int J Adv Manuf Technol 1–13

  14. Dahmane S-A, Azzedine A, Megueni A, Slimane A (2019) Quantitative and qualitative study of methods for solving the kinematic problem of a planar parallel manipulator based on precision error optimization. Int J Interact Des Manuf 13:567–595

    Article  Google Scholar 

  15. Dahmane SA, Megueni A, Azzedine A, Slimane A, Lousdad A (2019) Determination of the optimal path of three axes robot using genetic algorithm. Int J Eng Res Afr 44:135–149

    Article  Google Scholar 

  16. Kadem M, Semmah A, Wira P, Slimane A (2020) Artificial neural network active power filter with immunity in distributed generation. Period Polytech Mech Eng 64:109–119

    Article  Google Scholar 

  17. Rose L (1982) A cracked plate repaired by bonded reinforcements. Int J Fract 18:135–144

    Article  Google Scholar 

  18. Her SC, Shie DL (1998) The failure analysis of bolted repair on composite laminate. Int J Solids Struct 35:1679–1693

    Article  Google Scholar 

  19. Salami P, Khandani T, Asadi P, Besharati M (2014) Friction stir welding/processing as a repair welding. Advances in Friction-Stir Welding and Processing, pp 427–457

  20. Hosseini-Toudeshky H, Mohammadi B, Bakhshandeh S (2006) Fatigue crack trajectory analysis of single-side repaired thin aluminum panels with various composite patch lay-up configurations. III European Conference on Computational Mechanics: Solids, Structures and Coupled Problems in Engineering. Book of Abstracts, pp 429–429

    Chapter  Google Scholar 

  21. Su W, Zou L, Mu Z, Li X (2014) Stress analysis of cracked metallic aircraft structure adhesively repaired with composite patch. Proceedings of the First Symposium on Aviation Maintenance and Management Volume II:369–377

    Google Scholar 

  22. Balakrishnan VS, Seidlitz H (2018) Potential repair techniques for automotive composites: a review. Compos B Eng 145:28–38

    Article  Google Scholar 

  23. Rider AN, Arnott DR, Mazza JJ (2018) Surface treatment and repair bonding. Aircraft Sustainment and Repair. Elsevier, pp 253–323

    Chapter  Google Scholar 

  24. Slimane A, Kebdani S, Bouchouicha B, Benguediab M, Slimane S, Bahram K et al (2018) An interactive method for predicting industrial equipment defects. Int J Adv Manuf Technol 95:4341–4351

    Article  Google Scholar 

  25. Slimane S, Kebdani S, Boudjemai A, Slimane A (2018) Effect of position of tension-loaded inserts on honeycomb panels used for space applications. Int J Interact Des Manuf 12:393–408

    Article  Google Scholar 

  26. Fazzini PG, Otegui JL (2006) Influence of old rectangular repair patches on the burst pressure of a gas pipeline. Int J Press Vessels Pip 83:27–34

    Article  Google Scholar 

  27. Ali Ghaffari M, Hosseini-Toudeshky H (2013) Fatigue crack propagation analysis of repaired pipes with composite patch under cyclic pressure. J Press Vessel Technol 135

    Article  Google Scholar 

  28. Okafor AC, Singh N, Enemuoh U, Rao S (2005) Design, analysis and performance of adhesively bonded composite patch repair of cracked aluminum aircraft panels. Compos Struct 71:258–270

    Article  Google Scholar 

  29. Katnam KB, Da Silva L, Young T (2013) Bonded repair of composite aircraft structures: a review of scientific challenges and opportunities. Prog Aerosp Sci 61:26–42

    Article  Google Scholar 

  30. Gu L, Kasavajhala ARM, Zhao S (2011) Finite element analysis of cracks in aging aircraft structures with bonded composite-patch repairs. Compos B Eng 42:505–510

    Article  Google Scholar 

  31. Suman S, Dwivedi K, Anand S, Pathak H (2022) XFEM–ANN approach to predict the fatigue performance of a composite patch repaired aluminium panel. Compos C: Open Access 9:100326

    CAS  Google Scholar 

  32. Ahmed F, Mohammed S, Benyahia F, Bouiadjra BAB, Albedah A (2022) Plasticity analysis in aluminum alloy plates repaired with bonded composite patch under overload. Proceedings of the 10th International Conference on Fracture Fatigue and Wear: FFW 2022. Ghent University, Belgium, pp 21–27

    Google Scholar 

  33. Lahouel AA, Mekidiche M, Slimane A, Sahli N (2023) A comparative analysis of photocatalytic applications using poly [(vanillin-co-pyrrole)]/ZnO and TiO2-based semiconductor under natural sunlight irradiation. J Appl Polym Sci 140:e54361

    Article  CAS  Google Scholar 

  34. Kaddour B, Bouchouicha B, Benguediab M, Slimane A (2018) Modeling and optimization of a cracked pipeline under pressure by an interactive method: design of experiments. Int J Interact Des Manuf 12:409–419

    Article  Google Scholar 

  35. Dahmane SA, Slimane A, Chaib M, Kadem M, Nehari L, Slimane SA et al (2023) Analysis and compensation of positioning errors of robotic systems by an interactive method. J Braz Soc Mech Sci Eng 45:119

    Article  Google Scholar 

  36. Zhao Y, Hu K, Fu B, Wang Z, Wang Y, Yao X (2023) Reliability analysis of composite laminate patch repaired structures based on response surface proxy model. Compos Commun 42:101689

    Article  Google Scholar 

  37. Kushwaha M, Bhatia GS, Arockiarajan A (2023) Nonlinear progressive damage model for woven patch-repaired laminate composites. Compos Struct 320:117154

    Article  CAS  Google Scholar 

  38. Bahram K, Bouchouicha B, Benguediab M, Slimane A (2017) Admissibility of external cracks in a pipeline API X60 using the SINTAP procedure. Period Polytech Mech Eng 61:261–265

    Article  Google Scholar 

  39. Albedah A, Khan SM, Benyahia F, Bouiadjra BB (2015) Experimental analysis of the fatigue life of repaired cracked plate in aluminum alloy 7075 with bonded composite patch. Eng Fract Mech 145:210–220

    Article  Google Scholar 

  40. Slimane A, Slimane S, Kebdani S, Chaib M, Dahmane S, Bouchouicha B et al (2019) Parameters effects analysis of rotary ultrasonic machining on carbon fiber reinforced plastic (CFRP) composite using an interactive RSM method. Int J Interact Des Manuf 13:521–529

    Article  Google Scholar 

  41. Bahram K, Chaib M, Slimene A, Bouchouicha B (2020) Simulation of the delay effect after applying a simple overload on alloys of aluminum 2024T351 using the Willemborg model. Frattura ed Integrità Strutturale 14:467–476

    Article  Google Scholar 

  42. Slimane SA, Slimane A, Guelailia A, Boudjemai A, Kebdani S, Smahat A et al (2022) Hypervelocity impact on honeycomb structure reinforced with bi-layer ceramic/aluminum facesheets used for spacecraft shielding. Mech Adv Mater Struct 29:4487–4505

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Contributions

Mohammed Chaib: writing, reviewing and editing.

Abdelkader Slimane: conceptualization, methodology, writing.

Sid-Ahmed Slimane: formal analysis.

Sidahmed Dahmane: supervision.

Anas Abderrahman Lahouel: supervision.

Djafar Ait Kaci: writing, formal analysis.

Kaddour Bahram: reviewing.

Habib Achache: supervision.

Abdelkader Ziadi: supervision, investigation, data curation.

Benattou Bouchouicha: supervision, data curation.

Corresponding author

Correspondence to Abdelkader Slimane.

Ethics declarations

Ethics approval

Not applicable.

Consent to participate

Not applicable.

Conflict of interest

The authors declare no competing interests.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chaib, M., Slimane, A., Slimane, S. et al. Investigating the impact of internal fatigue crack propagation in aluminum alloy plates repaired with a composite patch. Int J Adv Manuf Technol 130, 5999–6009 (2024). https://doi.org/10.1007/s00170-024-13080-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-024-13080-2

Keywords

Navigation