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A review of tool wear mechanism and suppression method in diamond turning of ferrous materials

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Abstract

In ultra-precision machining of ferrous materials, diamond tools are easy to graphitize due to chemical reactions with ferrous materials, which can cause severe tool wear. The sharpness of the original cutting edge therefore cannot be maintained to machine mirror-level surface roughness. It cannot through a high-efficiency and low-cost way to obtain the workpiece surface integrity with high quality. Studying the wear mechanism of diamond tools and wear suppression methods is very important to improve the cutting efficiency of ultra-precision machining. In the present research, wear mechanisms and suppression schemes in diamond tools turning ferrous materials are reviewed and focusing on three major wear mechanisms and four effective suppression methods. In the end, this paper discusses the magnetism property of diamond-turnable materials, and introduces the feasibility of the magnetic field-assisted scheme to suppress diamond tool wear (DTW).

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Acknowledgements

The research proposed in this paper was supported by the National Natural Science Foundation of China (Grant No. U2013603, 51827901), and the Shenzhen Peacock Technology Innovation Project (Grant No. KQJSCX20170727101318462).

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  1. Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing, College of Mechatronics and Control Engineering, Shenzhen University, Nan-hai Ave 3688, Shenzhen, 518060, Guangdong, People’s Republic of China

    Jianpeng Wang, Guoqing Zhang, Ning Chen, Menghua Zhou & Yanbing Chen

  2. Guangdong Key Laboratory of Electromagnetic Control and Intelligent Robots, College of Mechatronics and Control Engineering, Shenzhen University, Nan-hai Ave 3688, Shenzhen, 518060, Guangdong, People’s Republic of China

    Jianpeng Wang, Guoqing Zhang, Ning Chen, Menghua Zhou & Yanbing Chen

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Guoqing Zhang contributed to the paper structures and did the final proofreading; Jianpeng Wang collated paper data and was responsible for writing the paper; Ning Chen and Menghua Zhou provided literatures. Yanbing Chen offered suggestions when revised the manuscript. All authors contributed to the general discussions.

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Wang, J., Zhang, G., Chen, N. et al. A review of tool wear mechanism and suppression method in diamond turning of ferrous materials. Int J Adv Manuf Technol 113, 3027–3055 (2021). https://doi.org/10.1007/s00170-021-06700-8

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