Synthesis and Characterization of Sol-Gel Cu-ZrO₂ and Fe-ZrO₂ Catalysts

Abstract

Fe-ZrO₂ and Cu-ZrO₂ xerogels were prepared by a sol-gel method. The effect of the hydrolysis catalyst during the gelation step, namely H₂SO₄ or NH₄OH, on the properties of the resulting materials was investigated by XRD, BET, TGA/DTA, TPD of ammonia, FTIR, and TPR. Fe-ZrO₂ and Cu-ZrO₂ xerogels, with sulfuric acid introduced as the hydrolysis catalyst, mainly crystallyzed in the tetragonal phase and exhibited larger surface area and acid amount than those obtained with NH₄OH. Ammonia TPD shows that copper promoted sulfated zirconia is the most acidic material. TGA and FTIR reveal that under oxidizing conditions sulfated zirconia promoted with iron and copper retains more sulfate species than unpromoted sulfated zirconia. Regardless of the hydrolysis catalyst employed, copper promoted catalysts calcined at 600°C, contain a large fraction of copper oxide specieseasily reduced at low temperatures. These copper oxide species are believed to have different environment and interactions with the surface oxygen vacancies of the zirconia support. A FeO-like phase appears to be the most probable one after reduction of Fe-ZrO₂ catalysts prepared with NH₄OH as the hydrolysis catalyst. The formation of Fe° species may be hindered by the high dispersion and interaction of Fe²⁺ ions with the zirconia support. On the other hand, the reduction peaks of iron oxide and sulfate species exhibit a considerable overlap in the TPR profiles of sulfated Fe-ZrO₂ samples. Hence, the nature of the supported phase in the latter samples is rather uncertain.