Skip to main content
Log in

Hydrogen-Induced Cold Cracking in High-Frequency Induction Welded Steel Tubes

  • Published:
Metallurgical and Materials Transactions A Aims and scope Submit manuscript

Abstract

Detailed investigation was carried out on 0.4C steel tubes used for the telescopic front fork of two-wheelers to establish the root cause for the occurrence of transverse cracks at the weld heat-affected zone of the tubes. Fractographic and microstructural observations provide evidences of delayed hydrogen-induced cracking. The beneficial microstructure for avoiding the transverse cracks was found to be the bainitic-martensitic, while martensitic structure was noted to be deleterious.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12

Similar content being viewed by others

References

  1. Kenneth Easterling: Introduction to the Physical Metallurgy of Welding, 2nd Edition, p. 216, Butterworth Heinemann Limited, Oxford, 1992.

    Google Scholar 

  2. N. Bailey, F.R. Coe, T.G. Gooch, P.H.M Hart, N. Jenkins, R.J. Pargeter: Welding Steels Without Hydrogen Cracking, 2nd Ed., p. 19, Abington Publishing, England, 1993.

    Book  Google Scholar 

  3. G.J. Biefer: Meter. Perform. 21, 1982, 19.

    Google Scholar 

  4. J.P. Hirth: Metall. Trans, 1980, Vol. 11A, 861-890.

    Article  Google Scholar 

  5. R.W. Revie, V.S. Sastri, G.R. Hoey, R.R. Ram Singh, D.K. Mak, and M.T. Shehata: Corrosion, 1993, Vol. 49, No. 1, 17-23.

    Article  Google Scholar 

  6. D.J. Widgery: High Strength Weld Metals—Routes for Development, IIW Doc. II-1459-02.

  7. 7.P. H. M. Hart: Welding Journal, 1986, 1986: 14-22

    Google Scholar 

  8. P. Nevasmaa: Hydrogen Induced Cracking in High Strength Multipass Weld Metal—Predicting the Cracking Risk and Necessary Precautions for Safe Welding, IIW Doc. IX- 2066-03.

  9. H. Åström et al.: Consumables for Welding High Strength Steels, Development and Metallurgical Problem Areas, IIW Doc. II-1460-02.

  10. G. Magudeeswaran, V. Balasubramanian and G. Madhusudhan Reddy: J. Mater. Sci. Technol., 2009, Vol. 25, No.4, 516-526.

    Google Scholar 

  11. G. Magudeeswaran, V. Balasubramanian and G. Madhusudhan Reddy: International Journal of Hydrogen Energy, 2008, 33, 1897 – 1908.

    Article  Google Scholar 

  12. 12.Winarto, MA, Taufiqullah a: Materials Science Forum, 2011, Vol. 689, 269-275.

    Article  Google Scholar 

  13. B. Alexandrov, K. Theis, M. Streitenberger, H. Herold, I. Martinek: Welding in the World, 2005, Vol. 49, No. 5/6, 64-73.

    Article  Google Scholar 

  14. 14.H. Haga, K. Aoki, T. Satoy: Welding Research Supplement, 1981, 20: 104s-109s.

    Google Scholar 

  15. J. Krägeloh, H. Brauer, and C. Bosch: Paper No. IPC2010-31257, 8th International Pipeline Conference, Vol. 2, Calgary, Alberta, Canada, 2010, 463–70.

  16. Ö.E. Güngör, P. Thibaux, M. Liebeherr, and D. Quidort: International Conference on Pipeline Technology 2009; 10/2009.

  17. J.I. Asperheim, B. Grande, and B: Z. Tao (editor and translator): J. Welded Pipe Tube, 2006, vol. 29, 85.

  18. H. Yi and Y. Enlin: Effects of Opening Angle on Temperature Distribution of HFIW Pipe. The International Conference on Management Science and Artificial Intelligence (MSAI), 2010, Henan, China.

  19. 19.P.C. Chung, Y. Ham, S. Kim, J. Lim, and C. Lee: J. Mater. Des., 2012, vol. 34, 685–90.

    Article  Google Scholar 

  20. P. Yan, ¨O. E. G¨ung¨or, P. Thibaux, and H. K. D. H. Bhadeshia: Advanced Materials Research, 2010, Vol. 89-91, 651–656.

    Article  Google Scholar 

  21. P. Yan, ¨O. E. G¨ung¨or, P. Thibaux, and H. K. D. H. Bhadeshia: Science and Technology of Welding and Joining, 2010, Vol. 15, No. 2, 137–141.

    Article  Google Scholar 

  22. W.H. Kearns, ed.: High Frequency Welding, Vol. 3, 7th ed., American Welding Society, Florida, 1980

  23. 28.J. M. F. Mota and R. L. Apps: Welding Research Supplement, 1982, 61: 222s-228s.

    Google Scholar 

  24. W. F. Savage, E. F. Nippes and Y. Tokunaga: Welding journal, 1978, Vol. 57: 118s-126s.

    Google Scholar 

  25. L. Coudreuse, P. Zmudzinski, and P. Bocquet: Proceedings of Second International Conference on Interactions of Steels with Hydrogen, 1994, p. 401, Wien

  26. A.D. Wilson: Proceedings of the Symposium on Advances in the Production and Use of Steel with Improved Internal Cleanliness, 1998, p. 73, Atlanta

  27. P. Timmins: Solutions to Hydrogen Attack in Steels. American Society for Metals, Metals Park, OH, p.107-111, 1997.

    Google Scholar 

  28. R. Kane, M. S. Cayard, and M. Prager: Proceedings of Second International Conference on Interaction of Steel with Hydrogen in Petroleum Industry in Pipeline Service, 1994, p. 31, Wien.

  29. B. Raj and K.B.S. Rao, eds.: Frontiers in Materials Science, The Indian Academy of Sciences, Universities Press, Bangalore, 2004.

  30. X. Yu Liu, C.J. McMahon Jr.: Materials Science and Engineering A, 1999, 499, 540–541.

    Article  Google Scholar 

  31. R. Shoefield, G. Rowntree, N.V. Sarma, and R.T. Weiner: Met. Technol., 1974, Vol. 1, 325-331.

    Article  Google Scholar 

  32. B.L. Bramfit and A.R. Marder: Metall. Trans. A, 1977, Vol. 8A, 1263-73.

    Article  Google Scholar 

  33. G. Baldi and G. Buzzichelli: Met. Sci., 1978, Vol. 9A, p. 509.

    Google Scholar 

  34. D.I. Bourelli: Metall. Trans. A, 1983, Vol. 14A, No. 12, 2487-2496.

    Article  Google Scholar 

  35. D.L. Bourelli and O.D. Sherby: Metall. Trans. A, 1983, Vol. 14A, 2563-66.

    Article  Google Scholar 

  36. R.K. Ray and J.J. Jonas: Int. Met. Rev., 1990, Vol. 35, 1-36.

    Article  Google Scholar 

  37. H. Inagaki, K. Kurihara, and I. Kozasu: Trans. Iron Steel Inst. Jpn., 1977, Vol. 17, 75 -83

    Google Scholar 

Download references

Acknowledgments

The author is grateful to Tube Division, Tata Steel Ltd, Jamshedpur, India for supplying the tube samples. Thanks are due to Mr. Shashi Bhushan Kumar, formerly Research Associate, Tata Steel Limited, Jamshedpur for optical microscopic examination and hardness measurement of the samples. Special thanks are due to Professor U. K. Chatterjee, formerly Professor of IIT Kharagpur, for the valuable discussion and inputs in the preparation of the manuscript.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Kumkum Banerjee.

Additional information

Manuscript Submitted July 18, 2015.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Banerjee, K. Hydrogen-Induced Cold Cracking in High-Frequency Induction Welded Steel Tubes. Metall Mater Trans A 47, 1677–1685 (2016). https://doi.org/10.1007/s11661-016-3335-8

Download citation

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11661-016-3335-8

Keywords

Navigation