Abstract
A modified axisymmetric forward spiral extrusion (AFSE) has been proposed recently to enhance the strain accumulation during the process. The new technique is called variable lead axisymmetric forward spiral extrusion (VLAFSE) that features a variable lead along the extrusion direction. To assess the effect of design modification on plastic deformation, a comprehensive study has been performed here using a 3D transient finite element (FE) model. The FE results established the shear deformation as the dominant mode of deformation which has been confirmed experimentally. The variable lead die extends strain accumulation in the radial and longitudinal directions over the entire grooved section of the die and eliminates the rigid body rotation which occurs in the case of a constant lead die, AFSE. A comparison of forming loads for VLAFSE and AFSE proved the advantages of the former design in the reduction of the forming load which is more pronounced under higher frictional coefficients. This finding proves that the efficiency of VLAFSE is higher than that of AFSE. Besides, the significant amount of accumulated shear strain in VLAFSE along with non-axisymmetric distribution of friction creates a surface feature in the processed sample called zipper effect that has been investigated.
Similar content being viewed by others
References
Zhu Y, Mathaudhu S, Göken M, Langdon T, Lowe T, Semiatin SL, Tsuji N, Zhao Y (2010) J Mater Sci 45 (17). doi:10.1007/s10853-010-4709-8
Yoon E, Yoo J, Yoon S, Kim Y, Baik S, Kim H (2010) J Mater Sci 45 (17). doi:10.1007/s10853-010-4469-5
Figueiredo R, Aguilar M, Cetlin P, Langdon T (2012) J Mater Sci 47 (22). doi:10.1007/s10853-012-6506-z
Latypov MI, Alexandrov IV, Beygelzimer YE, Lee S, Kim HS (2012) Comp Mat Sci 60:194–200
Yoon SC, Krishnaiah A, Chakkingal U, Kim HS (2008) Comp Mat Sci 43(4):641–645. doi:10.1016/j.commatsci.2008.01.007
Talebanpour B, Ebrahimi R, Janghorban K (2009) Mater Sci Eng A 527(1–2):141–145. doi:10.1016/j.msea.2009.07.040
Mani B, Jahedi M, Paydar MH (2011) Mater Sci Eng A 528(12):4159–4165. doi:10.1016/j.msea.2011.02.015
Kocich R, Fiala J, Szurman I, Macháčková A, Mihola M (2011) J Mater Sci 46 (24). doi:10.1007/s10853-011-5768-1
Edalati K, Horita Z (2010) J Mater Sci 45 (17). doi:10.1007/s10853-010-4381-z
Ma X, Barnett MR, Kim YH (2004) Int J Mech Sci 46(3):449–464
Lapovok R, Pougis A, Lemiale V, Orlov D, Toth LS, Estrin Y (2010) J Mater Sci 45 (17). doi:10.1007/s10853-010-4403-x
Segal V (2006) Shear extrusion method. United States Patent US 7,096,705 B2
Khoddam S, Farhoumand A, Hodgson PD (2011) Mater Sci Eng A 528(3):1023–1029
Farhoumand A, Khoddam S, Hodgson P (2012) Model Simulat Mater Sci Eng 20(8):085005
Khoddam S, Farhoumand A, Hodgson PD (2012) Mater Sci Eng A 550:167–175. doi:10.1016/j.msea.2012.04.053
Abaqus/Explicit V (2009) Dassault Systèmes Inc., USA
UGS-NX SPS (2009) Siemens Product Lifecycle Management Software Inc., Germany
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Farhoumand, A., Hodgson, P.D. & Khoddam, S. Finite element analysis of plastic deformation in variable lead axisymmetric forward spiral extrusion. J Mater Sci 48, 2454–2461 (2013). https://doi.org/10.1007/s10853-012-7033-7
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10853-012-7033-7