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Performance of two iron-based syngas-fueled chemical looping systems for hydrogen and/or electricity generation combined with carbon capture

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Abstract

In this paper, the performances of two iron-based syngas-fueled chemical looping (SCL) systems for hydrogen (H2) and electricity production, with carbon dioxide (CO2) capture, using different reactor configurations were evaluated and compared. The first investigated system was based on a moving bed reactor configuration (SCL-MB) while the second used a fluidized bed reactor configuration (SCL-FB). Two modes of operation of the SCL systems were considered, namely, the H2 production mode, when H2 was the desired product from the system, and the combustion mode, when only electricity was produced. The SCL systems were modeled and simulated using Aspen Plus software. The results showed that the SCL system based on a moving bed reactor configuration is more efficient than the looping system with a fluidized bed reactor configuration. The H2 production efficiency of the SCL-MB system was 11 % points higher than that achieved in the SCL-FB system (55.1 % compared to 44.0 %). When configured to produce only electricity, the net electrical efficiency of the SCL-MB system was 1.4 % points higher than that of the SCL-FB system (39.9 % compared to 38.5 %). Further, the results showed that the two chemical looping systems could achieve >99 % carbon capture efficiency and emit ~2 kg CO2/MWh, which is significantly lower than the emission rate of conventional coal gasification-based plants for H2 and/or electricity generation with CO2 capture.

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Abbreviations

AGR:

Acid gas removal

AR:

Air reactor

ASU:

Air separation unit

CaL:

Calcium looping

CCR:

Carbon capture rate (%)

CGE:

Cold gas efficiency (%)

CLC:

Chemical looping combustion

FB:

Fluidized bed

FR:

Fuel reactor

HP:

High pressure

HRSG:

Heat recovery steam generator

IGCC:

Integrated gasification combined cycle

IP:

Intermediate pressure

LHV:

Lower heating value (MJ/kg)

LP:

Low pressure

MB:

Moving bed

MDEA:

Methyldiethanolamine

MEA:

Monoethanolamine

OC:

Oxygen carrier

PB:

Packed bed

PC:

Pulverized coal

PSA:

Pressure swing adsorption

SCL:

Syngas chemical looping

SE:

Specific emissions (kg/MWh)

SR:

Steam reactor

ST:

Steam turbine

W:

Power (MW)

\({\dot{m}}\) :

Mass flow rate (kg/s)

:

Molar flow rate (kmol/s)

η :

Efficiency (%)

ar:

As received

db:

Dry basis

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Acknowledgements

This work was partly carried out by the first author at the Institute for Energy Systems (Technical University of Munich) as part of his postdoctoral research program under the TUFF Grant. Second author would like to acknowledge the financial support through the strategic grant POSDRU107/1.5/S/77265 provided by the Ministry of Labor, Family and Social Protection (Romania), and co-financed by the European Social Fund.

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Correspondence to Dumitru Cebrucean.

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Cebrucean, D., Cebrucean, V., Ionel, I. et al. Performance of two iron-based syngas-fueled chemical looping systems for hydrogen and/or electricity generation combined with carbon capture. Clean Techn Environ Policy 19, 451–470 (2017). https://doi.org/10.1007/s10098-016-1231-y

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  • DOI: https://doi.org/10.1007/s10098-016-1231-y

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