Skip to main content
Log in

The effect of water vapor on the oxidation of alloys that develop alumina scales for protection

  • Published:
Metallurgical and Materials Transactions A Aims and scope Submit manuscript

Abstract

Cyclic oxidation tests have been performed at 1100 °C in wet and dry air on a number of alloys and coatings that form α-Al2O3 scales upon exposure to oxidizing conditions. The alloys that were investigated included PWA 1480, PWA 1484, CMSX 4, diffusion aluminide coatings on PWA 1480 and PWA 1484, and Co-24Cr-10.5Al-0.3Y. In cases where some cracking and spalling of the alumina scales occurred in dry air, the presence of water vapor caused the degradation rate to be increased by a factor of 2. When no cracking or spalling of the alumina occurred in dry air, as was the case for low sulfur alloys, water vapor had no effect on the oxidation behavior. It is proposed that water vapor causes stress corrosion cracking at the Al2O3-alloy interface during cyclic oxidation.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. A. Rahmel and J. Tobolski: Corr. Sci., 1965, vol. 5, pp. 333–46.

    Article  CAS  Google Scholar 

  2. C.W. Tuck, M. Odgers, and K. Sachs: Corr. Sci., 1969, vol. 9, pp. 271–85.

    Article  CAS  Google Scholar 

  3. R.L. McCarron and J.W. Schulz: Proc. Symp. on High Temperature Gas-Metal Reactions in Mixed Environments, AIME, New York, NY, 1973, p. 360.

    Google Scholar 

  4. H. Bouaouine, F. Armanet, and C. Coddet: Int. Congr. on Metallic Corrosion, Toronto, 1989, pp. 379–81.

  5. I. Kvernes, M. Oliveira, and P. Kofstad: Corr. Sci., 1977, vol. 17, pp. 237–52.

    Article  CAS  Google Scholar 

  6. R. Kremer and W. Auer: Mater. Corr. 1997, vol. 48, p. 35.

    Article  CAS  Google Scholar 

  7. E.A. Irene: J. Electrochem. Soc., 1974, vol. 121, pp. 1614–16.

    Google Scholar 

  8. J.F. Cullinan: Master’s Thesis, University of Pittsburgh, Pittsburgh, PA, 1989.

    Google Scholar 

  9. A.J. Sedriks: Corrosion of Stainless Steels, 2nd ed., John Wiley and Sons, Inc., New York, NY, 1996.

    Google Scholar 

  10. P. Kofstad: in Microscopy of Oxidation, M.J. Bennett and G.W. Lorimer, eds., The Institute of Metals, London, 1991, p. 2.

    Google Scholar 

  11. H. Buscail, S. Heinze, P. Dufour, and J.P. Larpin: Oxid. Met., 1997, vol. 47, pp. 445–64.

    Article  CAS  Google Scholar 

  12. J.L. Smialek: Metall. Trans. A, 1991, vol. 22A, pp. 739–52.

    CAS  Google Scholar 

  13. D.R. Sigler: Oxid. Met., 1993, vol. 40, pp. 555–83.

    Article  CAS  Google Scholar 

  14. M.A. Smith, W.E. Frazier, and B.A. Pregger: Mater. Sci. Eng., 1995, vol. A203, pp. 388–98.

    CAS  Google Scholar 

  15. M. Levy, P. Farrell, and F. Pettit: Corrosion, 1986, vol. 42, pp. 708–17.

    CAS  Google Scholar 

  16. J.G. Smeggil, A.W. Funkenbusch, and N.S. Bornstein: Metall. Trans. A, 1986, vol. 17A, pp. 923–32.

    CAS  Google Scholar 

  17. J.L. Smialek and B.K. Tubbs: Metall. Mater. Trans. A, 1995, vol. 26A, pp. 427–436.

    CAS  Google Scholar 

  18. G.H. Meier, F.S. Pettit, and J.L. Smialek: Werkstoffe Korrosion, 1995, vol. 46, pp. 232–40.

    Article  CAS  Google Scholar 

  19. J.L. Smialek: in Oxidation of Metals and Associated Mass Transport, M.A. Dazananda, S.J. Rothman, and W.E. King, eds., TMS—AIME, Warrendale, PA, 1987, pp. 297–313.

    Google Scholar 

  20. H.E. Evans and M.P. Taylor: Proc. 24th Int. Conf. on Metallurgical Coatings, San Diego, CA, Apr. 21–25, 1997, Surface & Coatings Technology, 1997, vol. 94–95, pp. 27–33.

  21. F.S Pettit: Trans. Tms-AIME, 1967, vol. 239, pp. 1296–1305.

    CAS  Google Scholar 

  22. C. Sarioglu, J.R. Blachere, F.S. Pettit, and G.H. Meier: in Microscopy of Oxidation 3, S.B. Newcomb and J.A. Little, eds., The Institute of Materials, London, 1997, p. 41.

    Google Scholar 

  23. I.E. Reimanis, B.J. Dalgleish, M. Brahy, M. Ruhle, and A.G. Evans: Acta Metall., 1990, vol. 38, pp. 2645–52.

    Article  CAS  Google Scholar 

  24. S.M. Weiderhorn: J. Am. Ceram. Soc., 1967, vol. 50, pp. 407–14.

    Article  Google Scholar 

  25. S.M. Weiderhorn: Int. J. Fract. Mech., 1968, vol. 4, pp. 171–77.

    Google Scholar 

  26. W.B. Hillig and R.J. Charles: in High Strength Materials, V.F. Zackay, ed., John Wiley & Sons, New York, NY, 1965.

    Google Scholar 

  27. T.A. Michalski and S.W. Freiman: J. Am. Ceram. Soc., 1983, vol. 66, pp. 284–88.

    Article  Google Scholar 

  28. T.A. Michalski, S.W. Freiman, and B. Bunker: Am. Ceram. Soc. Bull., 1982, vol. 61, p. 414.

    Google Scholar 

  29. R.H. Doremues: J. Phys. Chem., 1971, vol. 75, pp 3147–52.

    Article  Google Scholar 

  30. R.J. Bruckner: J. Non-Crystalline Solids, 1971, vol. 5, pp. 177–83.

    Article  Google Scholar 

  31. S.Y. Hong, A.B. Anderson, and J.F. Smialek: Surface Sci., 1990, vol. 230, pp. 175–83.

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Janakiraman, R., Meier, G.H. & Pettit, F.S. The effect of water vapor on the oxidation of alloys that develop alumina scales for protection. Metall Mater Trans A 30, 2905–2913 (1999). https://doi.org/10.1007/s11661-999-0128-3

Download citation

  • Received:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11661-999-0128-3

Keywords

Navigation