Abstract
Machining damage of alumina disks with two different finishes, C and F, was analyzed with the aim of explaining the differences in their thermal shock responses. Thermal treatments designed to simulate conditions in thermal shock testing were performed on sets of C and F disks. The damage was quantified by several techniques, including the measurement of residual stresses. The mechanical strength of as-machined disks and thermally treated disks was also determined, including fractographic analysis. A decrease in the residual stresses after thermal treatment was observed in F specimens, as was expected. Conversely, unusual behavior was observed in C disks, showing a tendency to increase the residual stresses when the disks were kept at high temperature. Several factors were discussed to explain this fact. Higher mechanical strength and a decrease in the critical flaw size was observed in thermally treated disks compared to as-machined specimens for both types of finishes.
Similar content being viewed by others
References
Marshall DB, Evans AG, Khuri Yakub BT, Tien JW, Kino GS (1983) Proc R Soc Lond A 385:461
König W, Wemhöner J (1989) Ceram Bull 68:545
Alfaro E, Guiheen J, Varner JR (1990) In: Fréchette VD, Varner JR (eds) Fractography of glasses and ceramics. Ceramic transactions, vol 17. The American Ceramic Society, Ohio, p 485
Frei H, Grathwohl G (1993) Ceram Int 19:93
Cho S, Huh Y, Yoon K (1994) J Am Ceram Soc 77:2443
Olsson M, Kahlman L, Nyberg B (1995) Am Ceram Soc Bull 74:48
Xu HHK, Wei L, Jahanmir S (1996) J Am Ceram Soc 79:1307
Tonshoff HK, Lierse T, Wobker HG (1997) Ceram Ind 15:193
Li K, Liao W (1996) J Mater Proc Technol 57:207
Tomba Martinez AG, Cavalieri AL (2000) Mat Res Bull 35:1077
Tomba Martinez AG, Cavalieri AL (2000) J Eur Ceram Soc 20:889
Lange FF, Gupta TK (1970) J Am Ceram Soc 53:54
Gupta TK (1976) J Am Ceram Soc 59:259
Chou IA, Chan H, Harmer MP (1996) J Am Ceram Soc 79:2403
Seidel J, Calussen N, Rödel J (1997) J Eur Ceram Soc 17:727
Leoni M, Scardi P, Sglavo V (1998) J Eur Ceram Soc 18:1663
Pfeiffer W, Hollstein T (1997) J Eur Ceram Soc 17:487
Lutterotti L, Scardi P (1990) J Appl Cryst 23:246
Standard practice for fractography and characterization of fracture origins in advanced ceramics, ASTM-C 1322/96
Brinksmeier E, Siemer H (1989) In: International conference on residual stresses (ICRS2) proceedings, Nancy, France, 23–25 November 1989, p 335
Watchman JB Jr, Teft WE, Lam DG Jr, Stinchfield RP (1960) J Am Ceram Soc 45:319
Tomba Martinez AG, Cavalieri AL (2002) J Am Ceram Soc 85:921
Eigenmann B, Scholtes B, Macherauch E (1989) Mater Sci Eng A 118:1
Wu HZ, Roberts SG, Möbus G, Inkson BJ (2003) Acta Mater 51:149
Wu H, Roberts SG, Derby B (2001) Acta Mater 49:507
Choi S, Awaji H (2005) Sci Technol Adv Mater 6:2
Cannon RM, Rhodes WH, Heuer AH (1980) J Am Ceram Soc 63:46
Gitzen WH (1970) Alumina as ceramic material. The American Ceramic Society, Ohio
Munro R (1997) J Am Ceram Soc 80:1919
González ES, Miranda P, Martínez JJM, Guiberteau F, Pajares A (2007) J Eur Ceram Soc 27:3345
Cook RF, Lawn BR, Dabbs TP, Chantikul P (1981) J Am Ceram Soc 64:C121
Lange FF, James MR, Green DJ (1983) J Am Ceram Soc 66:C16
Swab JJ, Quinn GD (1995) Report No. 19, ISSN 1016-2186
Rice RW (1994) J Am Ceram Soc 77:2232
Augusto Lino UR, Hüber HW (1983) In: Science of ceramics 12, Ceramurgica s.r.l. (Faenza), p 607
Samuel R, Chandrasekar S, Farris T, Licht R (1989) J Am Ceram Soc 72:1960
Zhao J, Stearns L, Harmer M, Chan H, Miller G (1993) J Am Ceram Soc 76:503
Tomba Martinez AG, Cavalieri AL (2000) Mater Lett 42:240
Tomba Martinez AG, Cavalieri AL (2000) Mater Sci Eng A 276:76
Tomba Martinez AG, Camerucci MA, Cavalieri AL (2006) J Eur Ceram Soc 26:2527
Xu HHK, Jahanmir S (1995) J Mater Sci 30:2235. doi:10.1007/BF01184566
Pfeiffer W, Frey T (2006) J Eur Ceram Soc 26:2639
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Cavalieri, A.L., Míngolo, N. & Tomba Martinez, A.G. Machining damage analysis of alumina in relation to thermal shock behavior. J Mater Sci 45, 3901–3911 (2010). https://doi.org/10.1007/s10853-010-4450-3
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10853-010-4450-3