Skip to main content
Log in

Characterization of heat transfer and frictional pressure drops for water flows through micro tubes

  • Original Article
  • Published:
Heat and Mass Transfer Aims and scope Submit manuscript

Abstract

The heat transfer and pressure drops characterization of water through round micro tubes is investigated experimentally. Nine tube diameters in the range of 50 µm, 80 µm, 100 µm, 250 µm, 300 µm, 400 µm, 800 µm, 900 µm, and 950 µm and over a wide range of Reynolds numbers are tested to characterize the friction factor, the pressure drops, heat transfer coefficient, fully developed heat transfer, thermal developing heat transfer, the effect of viscous heating, and evaluating the surface temperature on the wall of the micro tubes. It is observed that the fully developed HTCs and friction factors in micro tubes agree well with the predicted conventional heat transfer correlations for laminar and turbulent flow, Poiseuille’ (f = 16/ReD) theory, Blasius’ (f = 0.079ReD−0.25) equation [1], and Filonenko [2]. It is also observed that the transition takes place at (Re = 2288 ~ 2989), which corresponds to that in the conventional sizes of tubes. It is also observed that the thermal entrance length in the laminar region for the test micro tubes is longer than that of the conventional sizes of tubes predicted by the empirical correlations. Moreover, since the specific heat of water is very high and the velocity is very low, there is no significant effect of the viscous heating.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16

Similar content being viewed by others

Abbreviations

A:

Area (m2)

C:

Constant number (dimensionless)

cp :

Heat capacity (J/kg ∙ K)

d:

Diameter (m)

f:

Friction factor (dimensionless)

G:

Mass velocity (kg/(m2s))

Gz:

Graetz number (dimensionless)

H:

Hue (dimensionless)

h:

Heat transfer coefficient (W/(m2 ∙ ℃))

I:

Current (A)

Kc :

Contract loss coefficient (dimensionless)

Ke :

Expansion loss coefficient (dimensionless)

kf :

Thermal conductivity of fluid (W/(m ∙ ℃))

ks :

Thermal conductivity of tube ((W/m ∙ ℃))

L:

Length (m)

M:

Axial conduction number (dimensionless)

m:

Mass (kg)

ṁ:

Mass flow rate (kg3/s)

Nu D :

Nusselt number (dimensionless)

Pr :

Prandtl number (dimensionless)

q:

Heat transfer rate (W)

q :

Heat flux (W/ m2)

\(\dot{q}\) :

Heat generation (W/ m3)

r:

Radius (m)

Ra:

Average roughness (m)

Re D :

Reynolds number (dimensionless)

T:

Temperature (oC)

t:

Time (s)

u:

Velocity (m/s)

V:

Volt (V)

x:

Length (m)

ΔP:

Pressure drop (N/m2)

μ:

Viscosity (N/(m2 ∙ s))

σ:

Ratio of the test section cross sectional area to the frontal area of the inlet and exit plenums (dimensionless)

ρ:

Density (kg/m3)

τw :

Wall shear stress (N/m2)

d:

Diameter

e:

Exit

f:

Friction

fd:

Fully developed

h:

Heating

i:

Inner

in:

Inlet

L:

Long tube length

mea:

Measured

o:

External

S:

Short tube length

w:

Water

wa:

Wall

References

  1. Blasius H (1913) Das Aehnlichkeitsgesetz bei Reibungsvorgängen in Flüssigkeiten. Forschg Arb Ing -Wes 131–137

  2. Filonenko G (2011) On Friction Factor for a Smooth Tube, All Union Thermotechnical Institute, 1948, quoted. In: Bergman TL, Incropera FP, DeWitt DP, Lavine AS (eds) Fundamentals of heat and mass transfer. John Wiley & Sons

  3. Kohl MJ, Abdel-Khalik SI, Jeter SM, Sadowski DL (2005) An experimental investigation of microchannel flow with internal pressure measurements. Int J Heat Mass Transf 48(8):1518–1533

    Article  Google Scholar 

  4. Hong C, Shigeishi T, Asako Y, Faghri M (2020) Experimental investigations of local friction factors of laminar and turbulent gas flows in smooth micro-tubes. Int J Heat Mass Transf 158:120035

    Article  Google Scholar 

  5. Azizi N, Homayoon R, Hojjati MR (2019) Predicting the Colebrook-White friction factor in the pipe flow by new explicit correlations. ASME J Fluids Eng 141:051201

    Article  Google Scholar 

  6. Srinivasan K, Subbarao PMV, Kale SR (2017) Experimental and numerical studies on gas flow through silicon microchannels. ASME J Fluids Eng 139(8):081205

    Article  Google Scholar 

  7. Roohi E, Darbandi M, Mirjalili V (2008) DSMC solution of supersonic to choked subsonic flow in micro to nano channels. Proceedings of the ASME 6th International Conference On Nanochannels, Microchannels And Minichannels, ICNMM2008–62282. Darmstadt, Germany

  8. Kermani EL, Roohi E, Porté-Agel F (2018) Evaluating the modulated gradient model in large eddy simulation of channel flow with OpenFOAM. J Turbul 19(7):600–620

    Article  MathSciNet  Google Scholar 

  9. Zahiri A-P, Roohi E (2019) Anisotropic Minimum-Dissipation (AMD) Subgrid-Scale Model Implemented in OpenFOAM: verification and assessment in single-phase and multi-phase flows. Comput Fluids 180:190–205

    Article  MathSciNet  MATH  Google Scholar 

  10. Matsushita S, Hong C, Asako Y, Ueno I (2011) Experimental investigations of turbulent gas flow through a micro-tube. Proceedings of the 4th International Conference on Heat Transfer and Fluid Flow in Microscale, HTFFM-IV-069. Fukuoka, Japan

  11. Murakami S, Asako Y (2011) Local pipe friction factor of compressible laminar or turbulent flow in micro-tubes. Proceedings of the ASME 9th International Conference on Nanochannels, Microchannels, and Minichannels, ICNMM2011–58036. Edmonton, Canada

  12. Peng XF, Peterson GP, Wang BX (1994) Frictional flow characteristics of water flowing through rectangular microchannels. Exper Heat Transfer 7:249–264

    Article  Google Scholar 

  13. Peng XF, Peterson GP, Wang BX (1994) Heat transfer characteristics of water flowing through microchannels. Exper Heat Transfer 7:265–283

    Article  Google Scholar 

  14. Peng XF, Wang BX (1998) Forced-convection and boiling characteristics in microchannels. In: Proceedings of the 11th IHTC 1. pp 371–390

  15. Shah RK, Bhatti MS (1987) Laminar convective heat transfer in ducts, in: Kakac S, Shah RK, Aung W, (Eds.), Handbook of Single-Phase Convective Heat Transfer, Willy, New York

  16. Dittus FW, Boelter LM (1930) Heat transfer in automobile radiators of the tubular type. Univ Calif Berkeley Publ Eng 2(13):443–461

    MATH  Google Scholar 

  17. Wilding P, Shoffner MA, Kircka LJ (1994) Manipulation and flow of biological fluids in straight channels micromachined in silicon. Clin Chem 40:43–47

    Article  Google Scholar 

  18. Papautsky I, Gale BK, Mohanty S, Ameel TA, Frazier AB (1999) Effects of rectangular microchannel aspect ratio on laminar friction constant. SPIE 3877:147–158

    Google Scholar 

  19. Jiang XN, Zhou JY, Yao YL, Ye XY (1995) Micro-fluid flow in microchannel. Proc Transducers 95:317–320

    Article  Google Scholar 

  20. Mala GM, Li D (1999) Flow characteristics of water in microtubes. Int J Heat Fluid Flow 20:142–148

    Article  Google Scholar 

  21. Wu HY, Cheng P (2003) Friction factors in smooth trapezoidal silicon microchannels with different aspect ratios. Int J Heat Mass Transfer 46:2519–2525

    Article  Google Scholar 

  22. Weilin Q, Mala GM, Dongqing L (2000) Pressure-driven water flows in trapezoidal silicon microchannels. Int J Heat Mass Transfer 43:353–364

    Article  MATH  Google Scholar 

  23. Sharp KV, Adrian RJ (2004) Transition from laminar to turbulent flow in liquid filled microtubes. Exper Fluids 36:741–747

    Article  Google Scholar 

  24. Pfahler J, Harley J, Bau H, Zemel J (1991) Liquid transport in micron and submicron channels. Sensors Actuat A21–A23:431–434

  25. Pfahler J, Harley J, Bau H, Zemel J (1991) Gas and liquid flow in small channels. Micromech Sensors Actuat Syst 32:49–60

    Google Scholar 

  26. Harley JC, Huang Y, Bau HH, Zemel JN (1995) Gas flow in micro-channels. J Fluid Mech 284:257–274

    Article  Google Scholar 

  27. Chung PM-Y, Kawaji M, Kawahara A (2002) Characteristics of single-phase flow in microchannels. ASME Fluids Eng Div Publ FED 257(1B):1219–1227

    Google Scholar 

  28. Arkilic EB, Schmidt MA, Breuer KS (1997) Gaseous slip flow in long microchannels. J Microelectromech Syst 6:167–178

    Article  Google Scholar 

  29. Vijayalakshmi K, Anoop KB, Patel HE, Harikrishna PV, Sundararajan T, Das SK (2009) Effects of compressibility and transition to turbulence on flow through microchannels. Int J Heat Mass Transf 52(9–10):2196–2204

    Article  Google Scholar 

  30. Ho C, Tai Y (1998) Micro-electro-mechanical systems (MEMS) and fluid flows. Annu Rev Fluid Mech 30:579–612

    Article  Google Scholar 

  31. Shih JC, Ho C, Liu J, Tai Y (1996) Monatomic and polyatomic gas flow through uniform microchannels. Microelectromech Syst MEMS 59:197–203

  32. Wu P, Little WA (1983) Measurement of friction factors for the flow of gases in very fine channels used for microminiature Joule-Thompson refrigerators. Cryogenics 23:273–277

    Article  Google Scholar 

  33. Harley JC, Huang Y, Bau H, Zemel JN (1995) Gas flows in micro-channels. J Fluid Mech 284:257–274

    Article  Google Scholar 

  34. Choi SB, Barron RF, Warrington RO (1991) Fluid flow and heat transfer in microtubes, Micromech. Sensors, Actuators, Syst 32:123–134

    Google Scholar 

  35. Guo ZY, Wu XB (1997) Compressibility effects on the gas flow and heat transfer in a microtube. Int J Heat Mass Transfer 40:3251–3254

    Article  Google Scholar 

  36. Choquette SF, Faghri M, Kenyon EJ, Sunden B (1996) Compressible fluid flow in micron-sized channels. Natl Heat Transfer Conf 5:25–32

    Google Scholar 

  37. Urbanek W, Zemel JN, Bau H (1993) An investigation of the temperature dependence of Poiseuille numbers in microchannel flow. J Micromech Microeng: Struct Dev Syst 3:206–208

  38. Papautsky I, Brazzle J, Ameel T, Frazier AB (1998) Laminar fluid behavior in microchannels using micropolar fluid theory. In: Sensors and Actuators, Physical Proceedings of the 1998 11th IEEE International Workshop on Micro Electro Mechanical Systems, MEMS, vol 73. Heidelberg, Germany, pp 101–108

  39. Mala GM, Li D, Dale JD (1997) Heat transfer and fluid flow in microchannels. Int J Heat Mass Transfer 40:3079–3088

    Article  MATH  Google Scholar 

  40. Harms TM, Kazmierczak M, Gerner FM, Holke A, Henderson HT, Pilchowski J, Baker K (1997) Experimental investigation of heat transfer and pressure drop through deep microchannels in a (1 1 0) silicon substrate. In: Proceedings of the ASME Heat Transfer Division, vol 1. pp 347–357

  41. Pfund D, Shekarriz A, Popescu A, Welty JR (1998) Pressure drop measurements in a microchannel. In: Proceedings of the 1998 ASME International Mechanical Engineering Congress and Exposition: DSC MicroElectro-Mechanical-Systems, vol 66. pp 193– 198

  42. Webb RL, Zhang M (1998) Heat transfer and friction in small diameter channels. Microscale Thermophys Eng 2:189–202

    Article  Google Scholar 

  43. Peng XF, Peterson GP (1996) Convective heat transfer and flow friction for water flow in microchannel structures. Int J Heat Transfer Mass Transfer 39:2599–2608

    Article  Google Scholar 

  44. Peng XF, Peterson GP, Wang BX (1994) Frictional flow characteristics of water flowing through rectangular microchannels. Exp Heat Transfer 7:249–265

    Article  Google Scholar 

  45. Papautsky I, Gale BK, Mohanty S, Ameel TA, Frazier AB (1999) Effects of rectangular microchannel aspect ratio on laminar friction constant. In: Proceedings of SPIE – The International Society for Optical Engineering Proceedings of the 1999 Microfluidic Devices and Systems II, vol 3877. Santa Clara, pp 147–158

  46. Ma HB, Peterson GP (1997) Laminar friction factor in microscale ducts of irregular cross-section. Microscale Thermophys Eng 1:253–265

    Article  Google Scholar 

  47. Adams TM, Dowling MF, Abdel-Khalik SI, Jeter SM (1999) Applicability of traditional turbulent single-phase forced convection to non-circular microchannels. Int J Heat Mass Transf 42:4411–4415

    Article  Google Scholar 

  48. Hay JL, Hollingsworth DK (1996) A comparison of trichromic systems for use in the calibration of polymer-dispersed thermochromic liquid crystals. Exp Thermal Fluid Sci 12:1–12

    Article  Google Scholar 

  49. Maranzana G, Perry I, Maillet D (2004) Mini- and Micro-channels: influence of axial conduction in the walls. Int J Heat Mass Transf 47:3993–4004

    Article  MATH  Google Scholar 

  50. Kays WM, London AL (1984) Compact heat exchangers. McGraw-Hill, New York, NY

    Google Scholar 

  51. Gnielinski V (1976) New equation for heat and mass transfer in turbulent pipe and channel flow. Int J Chem Eng 16:359–368

    Google Scholar 

  52. Incropera FP, DeWitt DP (2007) Fundamentals of heat and mass transfer. John Wiley & Sons, New York

    Google Scholar 

  53. Dittus FW, Boelter LMK (1930) Heat transfer in automobile radiators of the tubular type. University of California, Berkeley, Publications on Engineering 2(13):443–461

    MATH  Google Scholar 

  54. Petukhov BS, Kirillov VV (1958) The problem of heat exchanger in the turbulent flow of liquid in tubes (in Russia). Teploeenergetica 4(4):63–68. see also Petukhov, B. S., 1970 Advances in heat transfer 6 Academic press New York

  55. Shah RK, Bhatti MS (1987) Laminar Convective Heat Transfer in Ducts. In: Kakac S, Shan RK, Aung W (eds) Handbook of Single-Phase Convective Heat Transfer. Willy, New York

Download references

Acknowledgements

None. No funding to declare.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Mudhafar A. H. Mudhafar.

Ethics declarations

Conflict of interest

The authors declare that there is no conflict of interests regarding the publication of this paper.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Mudhafar, M.A.H., Lin, Y. Characterization of heat transfer and frictional pressure drops for water flows through micro tubes. Heat Mass Transfer 59, 283–297 (2023). https://doi.org/10.1007/s00231-022-03263-6

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00231-022-03263-6

Navigation