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A comprehensive review on residual stresses in turning

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Abstract

Residual stresses induced during turning processes can affect the quality and performance of machined products, depending on its direction and magnitude. Residual stresses can be highly detrimental as they can lead to creeping, fatigue, and stress corrosion cracking. The final state of residual stresses in a workpiece depends on its material as well as the cutting-tool configuration such as tool geometry/coating, cooling and wear conditions, and process parameters including the cutting speed, depth-of-cut and feed-rate. However, there have been disagreements in some literatures regarding influences of the above-mentioned factors on residual stresses due to different cutting conditions, tool parameters and workpiece materials used in the specific investigations. This review paper categorizes different methods in experimental, numerical and analytical approaches employed for determining induced residual stresses and their relationships with cutting conditions in a turning process. Discussion is presented for the effects of different cutting conditions and parameters on the final residual stresses state.

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Authors and Affiliations

  1. Department of Production Engineering and Mechanical Design, Faculty of Engineering, Tanta University, Tanta, 31527, Egypt

    Ammar H. Elsheikh

  2. Research Centre for Solar Energy, Department of Physics, Koneru Lakshmaiah Education Foundation, Vaddeswaram, Andhra Pradesh, 522502, India

    S. Shanmugan

  3. Department of Mechatronics Engineering, SRM Institute of Science and Technology, Chennai, 603203, India

    T. Muthuramalingam

  4. Department of Mechanical Engineering, KPR Institute Engineering and Technology, Coimbatore, Tamilnadu, India

    Amrit Kumar Thakur

  5. Department of Mechanical Engineering, Faculty of Engineering, Kafrelsheikh University, Kafrelsheikh, 33516, Egypt

    F. A. Essa

  6. Production Engineering and Mechanical Design Department, Faculty of Engineering, Minia University, Minya, 61519, Egypt

    Ahmed Mohamed Mahmoud Ibrahim

  7. Shoubra Faculty of Engineering, Benha University, Benha, Egypt

    Ahmed O. Mosleh

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  1. Ammar H. Elsheikh
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Elsheikh, A.H., Shanmugan, S., Muthuramalingam, T. et al. A comprehensive review on residual stresses in turning. Adv. Manuf. 10, 287–312 (2022). https://doi.org/10.1007/s40436-021-00371-0

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