Skip to main content
Log in

Pearl millet based pasta: optimization of extrusion process through response surface methodology

  • Original Article
  • Published:
Journal of Food Science and Technology Aims and scope Submit manuscript

Abstract

This study investigated the influence of extrusion operating condition [barrel temperature (BT) (50–90 °C), feed moisture content (FM) (25–35%, w.b.), feeder speed (FS) (8–16 rpm) and screw speed to feeder speed ratio (SS:FS) (8–12)] on quality of pearl millet pasta [cooking time (CT), cooking loss (CL), hydration capacity (HC), swelling capacity (SC), hardness, springiness (SP), chewiness (CH) through response surface methodology (CCRD design)]. The results indicated that raising BT and FM reduced CT, CL, but increased HC, SC, hardness, SP, CH of pearl millet based pasta. HC, SC, hardness, SP and CH of pasta were increased as FS and SS:FS increased, whereas, CT and CL showed decreasing trend. The optimum operating conditions for pear millet based pasta was obtained at BT of 70 °C, FM of 30% (w.b.), FS of 12 rpm and SS:FS ratio of 10 with low CT (≤ 5.25 min), CL (≤ 7.45%) and high HC (≥ 2.30 g g−1), SC (≥ 3.14 ml g−1), good hardness (≥ 11.11 N), SP (≥ 1.24 N) and CH (≥ 6.09 N mm).

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2

Similar content being viewed by others

References

  • AACC (2003) Approved methods of the AACC, 10th edn. American Association of Cereal Chemists, St. Paul

    Google Scholar 

  • Abecassis J, Abbou R, Chaurand M, Morel MH, Vernoux P (1994) Influence of extrusion conditions on extrusion speed, temperature and pressure in the extruder and on pasta quality. Cereal Chem 71(3):247–253

    Google Scholar 

  • Abecassis J, Autran JC, Feillet P (2000) Durum wheat, semolina and pasta quality: recent achievements and new trends. Editions Quae, Montpellier, p 42

    Google Scholar 

  • Akdogan H (1996) Pressure, torque, and energy responses of a twin screw extruder at high moisture contents. Food Res Int 29:423–429

    Article  Google Scholar 

  • Anonymous (2016) www.indiastat.com. Department of Agriculture and Co-operation, Govt. of India. Accessed 12 April 2016

  • Bagdi A, Szabo F, Gere A, Kokai Z, Sipos L, Tomoskozi S (2014) Effect of aleurone-rich flour on composition, cooking, textural, and sensory properties of pasta. LWT Food Sci Technol 59:996–1002

    Article  CAS  Google Scholar 

  • Bergman C, Gualberto D, Weber C (1994) Development of high-temperature dried soft wheat macaroni supplemented with cowpea (Vigna unguiculata (L.) Walp). Cooking quality, colour and sensory evaluation. Cereal Chem 71:523–527

    CAS  Google Scholar 

  • BIS 1485 (2010) Macaroni, spaghetti, vermicelli and egg noodles-specification. Second revision. Bureau of Indian Standards, New Delhi

    Google Scholar 

  • Carvalho CWP, Mitchell JR (2000) Effect of sugar on the extrusion of maize grits and wheat flour. Int J Food Sci Technol 35:569–576

    Article  CAS  Google Scholar 

  • de la Pena E, Manthey FA (2017) Effect of formulation and dough hydration level on extrusion, physical and cooked qualities of nontraditional spaghetti. J Food Eng 40:1–12

    Google Scholar 

  • De Noni I, Pagani MA (2010) Cooking properties and heat damage of dried pasta as influenced by raw material characteristics and processing conditions. Crit Rev Food Sci Nutr 50:465–472

    Article  PubMed  Google Scholar 

  • Debbouz A, Doetkott C (1996) Effect of process variables on spaghetti quality. Cereal Chem 73:672–676

    CAS  Google Scholar 

  • D’Egidio MG, De Stefanis E, Fortini S, Galterio G, Nardi S, Sgrulletta D, Bozzini A (1982) Standardization of cooking quality analysis in macaroni and pasta products. Cereal Foods World 27:367–368

    Google Scholar 

  • D’Egidio MG, Mariani BM, Nardi S, Novaro P, Cubadda R (1990) Chemical and technological variables and their relationships: a predictive equation for pasta cooking quality. Cereal Chem 67:275–281

    Google Scholar 

  • Donnelly BJ, Ponte JG (2000) Pasta: raw materials and processing. In: Kulp K, Ponte JG (eds) Handbook of cereal science and technology, 2nd edn. Marcel Dekker, New York, pp 647–665

    Google Scholar 

  • Feillet P, Dexter JE (1996) Quality requirement of durum wheat for semolina milling and pasta production. In: Kruger JE, Matsuo RR, Dick JW (eds) Pasta and noodle technology. AACC International, St. Paul, pp 95–131

    Google Scholar 

  • Galvez FCF, Resurreccion AVA (1992) Reliability of the focus group technique in determining the quality characteristics of mungbean [Vigna radiate (L.) (Wilczec)] noodles. J Sens Stud 7:315–326

    Article  Google Scholar 

  • Gimenez MA, Gonzalez RJ, Wagner J, Torres R, Lobo MO, Samman NC (2013) Effect of extrusion conditions on physicochemical and sensorial properties of corn-broad beans (Vicia faba) spaghetti type pasta. Food Chem 136:538–545

    Article  CAS  PubMed  Google Scholar 

  • Gopalakrishnan J, Menon R, Padmaja G, Sanjeev MS, Moorthy SN (2011) Nutritional and functional characteristics of protein-fortified pasta from sweet potato. Food Nutr Sci 2:944–955

    CAS  Google Scholar 

  • Gopalan C, Rama Sastri BV, Balasubramanian SC (2004) Nutritive value of Indian foods, 2nd edn. National Institute of Nutrition, ICMR, Hyderabad, p 47

    Google Scholar 

  • Guo G, Jackson DS, Graybosch RA, Parkhurst AM (2003) Wheat tortilla quality: impact of amylose content adjustments using waxy wheat flour. Cereal Chem 80:427–436

    Article  CAS  Google Scholar 

  • Hagenimana A, Ding X, Fang T (2006) Evaluation of rice flour modified by extrusion cooking. J Cereal Sci 43:38–46

    Article  CAS  Google Scholar 

  • Ilo S, Tomschik U, Berghofer E, Mundigler N (1996) The effect of extrusion operating conditions on the apparent viscosity and the properties of extrudates in twin-screw extrusion cooking of maize grits. LWT Food Sci Technol 29:593–598

    Article  CAS  Google Scholar 

  • Jalgaonkar K, Jha SK (2016) Influence of particle size and blend composition on quality of wheat semolina–pearl millet pasta. J Cereal Sci 71:239–245

    Article  CAS  Google Scholar 

  • Jalgaonkar K, Jha SK, Mahawar MK (2018) Influence of die size and drying temperature on quality of pearl millet based pasta. Int J Chem Stud 6(6):979–984

    CAS  Google Scholar 

  • Kaur P, Singh N, Pal P, Kaur A (2018) Traditional and improved paddy varieties: composition, protein, pasting, and gluten-free chapati making properties. Cereal Chem 95:666–678

    Article  CAS  Google Scholar 

  • Lamacchia C, Di Luccia A, Baiano A, Gambacorta G, La Gatta B, Pati S, La Notte E (2007) Changes in pasta proteins induced by drying cycles and their relationship to cooking behaviour. J Cereal Sci 46:58–63

    Article  CAS  Google Scholar 

  • Lawton BT, Hendeson BA, Derlatka EJ (1972) The effects of extruder variables on the gelatinization of corn starch. Can J Chem Eng 50:168

    Article  CAS  Google Scholar 

  • Limroongreungrat K, Huang YW (2007) Pasta products made from sweet potato fortified with soy protein. LWT Food Sci Technol 40:200–206

    Article  CAS  Google Scholar 

  • Lintas CD, Appolonia BD (1973) Effect of spaghetti processing on semolina carbohydrates. Cereal Chem 50:563–570

    CAS  Google Scholar 

  • Manthey FA, Yalla SR, Dick TJ, Badaruddin M (2004) Extrusion properties and cooking quality of spaghetti containing buckwheat bran flour. Cereal Chem 81:232–236

    Article  CAS  Google Scholar 

  • Medvedev GM, Malandeeva NI, Kovalskaja LP (1987) Changes in the properties of the component of dough for pasta during its thermal processing. Tecnica Molitoria 38:796–874

    Google Scholar 

  • Meng X, Threinen D, Hansen M, Driedger D (2010) Effects of extrusion conditions on system parameters and physical properties of a chickpea flour based snack. Food Res Int 43:650–658

    Article  CAS  Google Scholar 

  • Milatovic L, Mondelli G (1991) Pasta technology today. Chiriotti Editori, Pinerolo

    Google Scholar 

  • Nasehi B, Mortazavi SA, Razavi SM, Tehrani MM, Karim R (2009) Effects of processing variables and full fat soy flour on nutritional and sensory properties of spaghetti using a mixture design approach. Int J Food Sci Nutr 60:112–125

    Article  CAS  PubMed  Google Scholar 

  • Nwabueze TU, Anoruoh GA (2011) Evaluation of flour and extruded noodles from eight cassava mosaic disease (CMD)-resistant varieties. Food Bioprocess Technol 4:80–91

    Article  Google Scholar 

  • Pagani MA, Resmini P, Dalbon G (1989) Influence of the extrusion process on characteristics and structure of pasta. Food Microstruct 8:173–182

    Google Scholar 

  • Petitot M, Brossard V, Barron C, Larre C, Morel MH, Micard V (2009) Modification of pasta structure induced by high drying temperatures. Effects on the in vitro digestibility of protein and starch fractions and the potential allergenicity of protein hydrolysates. Food Chem 116:401–412

    Article  CAS  Google Scholar 

  • Sozer A, Dalgic AC, Kaya A (2007) Thermal, textural and cooking properties of spaghetti enriched with resistant starch. J Food Eng 81:476–484

    Article  Google Scholar 

  • Van Den Einde R, Van Der Goot A, Boom R (2003) Understanding molecular weight reduction of starch during heating-shearing processes. J Food Sci 68:2396–2404

    Article  Google Scholar 

  • Walsh DE, Ebeling KA, Dick JW (1971) A linear programming approach to spaghetti processing. Cereal Sci Today 16:385–389

    Google Scholar 

  • Wang N, Bhirud PR, Sosulski FW, Tyler RT (1999) Pasta-like product from pea flour by twin-screw extrusion. J Food Sci 64(4):671–678

    Article  CAS  Google Scholar 

  • Wang N, Maximiuk L, Toews R (2012) Pea starch noodles: effect of processing variables on characteristics and optimization of twin-screw extrusion process. Food Chem 133:742–753

    Article  CAS  Google Scholar 

  • Wojtowicz A (2006) Influence of extrusion parameters on some texture characteristics of precooked semolina pasta. Acta Agrophys 8:1049–1060

    Google Scholar 

  • Wojtowicz A (2012) Influence of process conditions on selected texture properties of precooked buckwheat pasta. TEKA Comm Mot Energ Agric 12:315–322

    Google Scholar 

  • Wojtowicz A, Moscicki L (2008) Energy consumption during extrusion cooking of precooked pasta. TEKA Kom Mot Energ Roln OL PAN 8:311–318

    Google Scholar 

  • Yadav DN, Balasubramanian S, Kaur J, Anand T, Singh AK (2014a) Non-wheat pasta based on pearl millet flour containing barley and whey protein concentrate. J Food Sci Technol 51(10):2592–2599

    Article  CAS  PubMed  Google Scholar 

  • Yadav DN, Sharma M, Chikara N, Anand T, Bansal S (2014b) Quality characteristics of vegetable-blended wheat pearl millet composite pasta. Agric Res 3:263–270

    Article  CAS  Google Scholar 

  • Yeh AI, Jaw YM (1999) Effects of feed rate and screw speed on operating characteristics and extrudate properties during single-screw extrusion cooking of rice flour. Cereal Chem 76:236–242

    Article  CAS  Google Scholar 

Download references

Acknowledgements

The first author is thankful for the financial funding (INSPIRE fellowship) received from Department of Science and Technology (DST), Government of India (Grant No. 10401). NAE (Niche Area of Excellence) project of Indian Council of Agricultural Research (ICAR) is also duly acknowledged for providing facilities.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Kirti Jalgaonkar.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Jalgaonkar, K., Jha, S.K., Mahawar, M.K. et al. Pearl millet based pasta: optimization of extrusion process through response surface methodology. J Food Sci Technol 56, 1134–1144 (2019). https://doi.org/10.1007/s13197-019-03574-3

Download citation

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s13197-019-03574-3

Keywords

Navigation