Skip to main content
Log in

Optimization of operating parameters for abrasion of areca sheath reinforced polymer composite: grey based Taguchi approach

  • Research Article
  • Published:
International Journal of Plastics Technology

Abstract

Taguchi method has been widely and successfully used for more than two decades to improve the quality and performance of the product. In this research article, grey-based Taguchi method was implemented to optimize the operating parameters of dry sliding abrasive wear behavior of areca sheath fiber reinforced polyvinyl alcohol composites. Composites were prepared by incorporating randomly oriented benzyl chloride-modified areca sheath fibers taking 10, 20 and 30 wt% and experiments were conducted according to Taguchi’s L27 orthogonal array by considering three factors and three levels affecting the abrasion process using pin-on-disc apparatus. Grey relational analysis was utilized to optimize the multi-response tribological parameters. Analysis of variance was utilized to determine the importance of factors affecting wear the most. The specific wear rates for all the composites were also compared and discussed. The optimum process parameter which gives the best multiple response characteristics was found to be load 15 N, sliding velocity 0.392 m/s and filler content of 30 wt%. An improvement of 4.19% in GRG was observed after confirmation test which proves that the multiple performance characteristics of the natural fiber reinforced polymer composites can be adequately enhanced by this technique. Scanning electron micrographs were obtained at the optimum setting to support the findings.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5

Similar content being viewed by others

References

  1. Berthet M, Coussy HA, Guillard V, Gontard N (2015) Vegetal fiber-based biocomposites: which stakes for food packaging applications? J Appl Polym Sci 133:1–18. https://doi.org/10.1002/app.42528

    Article  CAS  Google Scholar 

  2. Adekunle K, Cho SW, Ketzscher R, Skrifvars M (2012) Mechanical properties of natural fiber hybrid composites based on renewable thermoset resins derived from soybean oil, for use in technical applications. J Appl Polym Sci 124:4530–4541. https://doi.org/10.1002/app.35478

    Article  CAS  Google Scholar 

  3. Prajer M, Ansell MP (2014) Bio-composites for structural applications: poly-l-lactide reinforced with long sisal fiber bundles. J Appl Polym Sci 131:1–13. https://doi.org/10.1002/app.40999

    Article  CAS  Google Scholar 

  4. Armioun S, Panthapulakkal S, Scheel JU, Tjong J, Sain M (2016) Biopolyamide hybrid composites for high performance applications. J Appl Polym Sci 133:1–9. https://doi.org/10.1002/app.43595

    Article  CAS  Google Scholar 

  5. El-Tayeb NSM, Yousif BF, Yap TC (2006) Tribological studies of polyester reinforced with CSM 450-R-glass fiber sliding against smooth stainless steel counterface. Wear 261:443–452. https://doi.org/10.1016/j.wear.2005.12.014

    Article  CAS  Google Scholar 

  6. Medalia AI (1980) On structure property relations of rubber. In: Proceedings of the international conference, Kharagpur, p 13

  7. Chand N, Naik A, Neogi S (2000) Three-body abrasive wear of short glass fibre polyester composite. Wear 242:38–46. https://doi.org/10.1016/S0043-1648(00)00398-7

    Article  CAS  Google Scholar 

  8. Basavarajappa S, Yadav SM, Kumar S, Arun KV, Narendranath S (2011) Abrasive wear behavior of granite-filled glass-epoxy composites by SiC particles using statistical analysis. Polym-Plast Technol Eng 50:516–524. https://doi.org/10.1080/03602559.2010.543734

    Article  CAS  Google Scholar 

  9. Padhi PK, Satapathy A (2013) Analysis of sliding wear characteristics of BFS filled composites using an experimental design approach integrated with ANN. Tribol Trans 56:789–796. https://doi.org/10.1080/10402004.2013.798448

    Article  CAS  Google Scholar 

  10. Yousif BF, Umar N, Wong KJ (2010) Three-body abrasion on wear and frictional performance of treated betelnut fibre reinforced epoxy (T-BFRE) composite. Mater Des 31:4514–4521. https://doi.org/10.1016/j.matdes.2010.04.008

    Article  CAS  Google Scholar 

  11. El-Tayeb NSM (2009) Two-body abrasive behaviour of untreated SC and R-G fibres polyester composites. Wear 266:220–232. https://doi.org/10.1016/j.wear.2008.06.018

    Article  CAS  Google Scholar 

  12. Singh N, Yousif BF, Rilling D (2011) Tribological characteristics of sustainable fiber-reinforced thermoplastic composites under wet adhesive. Wear Tribol Trans 54:736–748. https://doi.org/10.1080/10402004.2011.597544

    Article  CAS  Google Scholar 

  13. Tong J, Ma Y, Chen D, Sun J, Ren L (2005) Effects of vascular fiber content on abrasive wear of bamboo. Wear 259:37–46. https://doi.org/10.1016/j.wear.2005.03.031

    Article  CAS  Google Scholar 

  14. Chand N, Dwivedi UK (2007) High stress abrasive study on bamboo. J Mater Process Technol 183:155–159. https://doi.org/10.1016/j.jmatprotec.2006.09.036

    Article  CAS  Google Scholar 

  15. Chand N, Dwivedi UK, Acharya SK (2007) Anisotropic abrasive wear behaviour of bamboo (Dendrocalamus strictus). Wear 262:1031–1037. https://doi.org/10.1016/j.wear.2006.10.006

    Article  CAS  Google Scholar 

  16. Rana AK, Mitra BC, Banerjee AN (1999) Short jute fibre-reinforced polypropylene composite: dynamic mechanical study. J Appl Polym Sci 71:531–539. https://doi.org/10.1002/(SICI)1097-4628(19990124)71:4<531:AID-APP2>3.0.CO;2-I

    Article  CAS  Google Scholar 

  17. Hashmi SAR, Dwivedi UK, Chand N (2007) Graphite modified cotton fibre reinforced polyester composites under sliding wear conditions. Wear 262:1426–1432. https://doi.org/10.1016/j.wear.2007.01.014

    Article  CAS  Google Scholar 

  18. Bijwe J, Rajesh JJ, Jeyakumar A, Ghosh A, Tewari US (2000) Influence of solid lubricants and fibre reinforcement on wear behaviour of polyethersulphone. Tribol Int 33:697–706. https://doi.org/10.1016/S0301-679X(00)00104-3

    Article  CAS  Google Scholar 

  19. Patnaik A, Satapathy A, Biswas S (2010) Investigations on three-body abrasive wear and mechanical properties of particulate filled glass epoxy composites. Malays Polym J 5:37–48

    Google Scholar 

  20. Suresha B, Chandramohan G, Mohanram PV (2009) Role of fillers on three-body abrasive wear of glass fabric reinforced epoxy composites. Polym Compos 30:1106–1113. https://doi.org/10.1002/pc.20662

    Article  CAS  Google Scholar 

  21. Suresha B, Siddaramaiah Kishore, Seetharamu S, Sampath Kumaran P (2009) Investigations on the influence of graphite filler on dry sliding wear and abrasive wear behaviour of carbon fabric reinforced epoxy composites. Wear 267:1405–1414. https://doi.org/10.1016/j.wear.2009.01.026

    Article  CAS  Google Scholar 

  22. Zum-Gahr KH (1985) Abrasive wear of two-phase metallic materials with a coarse micro structure. In: Luudema KC (ed) International conference on wear of materials, Vancouver. ASME, p 793

  23. Keerthi A, Imaad S, Mark RM, Keerthan KS, Pavana KB (2015) Processing and characterization of epoxy composite with arecanut and casuarina fibers. Am J Mater Sci 5:96–100. https://doi.org/10.5923/c.materials.201502.20

    Article  Google Scholar 

  24. Taguchi G, Konishi S (1987) Taguchi methods: orthogonal arrays and linear graphs. American Supplie Institute Inc., Dearborn

    Google Scholar 

  25. Montgomery DC (1991) Design and analysis of experiments. Wiley, Singapore

    Google Scholar 

  26. Ramesh BN, Suresha B (2014) Optimization of tribological parameters in abrasive wear mode of carbon–epoxy hybrid composites. Mater Des 59:38–49. https://doi.org/10.1016/j.matdes.2014.02.023

    Article  CAS  Google Scholar 

  27. Deng J (1989) Introduction to grey system. J Grey Syst 1:1–24

    Google Scholar 

  28. Chowdhury MA, Khalil MK, Nuruzzaman DM, Rahaman ML (2011) The effect of sliding speed and normal load on friction and wear property of aluminum. Int J Mech Mechatron Eng 11:45–49

    Google Scholar 

  29. Subbaya KM, Rajendra N, Varadarajan YS, Suresha B (2012) Multiple response optimization of three-body abrasive wear behaviour of graphite filled carbon–epoxy composites using grey-based Taguchi approach. J Miner Mater Charact Eng 11:876–884

    Google Scholar 

  30. Roy KR (1990) A premier on Taguchi method. Van Nostrand Reinhold, New York

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Subhakanta Nayak.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Nayak, S., Mohanty, J.R. Optimization of operating parameters for abrasion of areca sheath reinforced polymer composite: grey based Taguchi approach. Int J Plast Technol 22, 26–40 (2018). https://doi.org/10.1007/s12588-017-9198-z

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12588-017-9198-z

Keywords

Navigation