Skip to main content
Log in

Numerical Modeling of Roller Leveler for Thick Plate Leveling

  • Regular Paper
  • Published:
International Journal of Precision Engineering and Manufacturing Aims and scope Submit manuscript

Abstract

To ensure quality of the steel structures used in the shipbuilding and construction industry, the thick plate market increasingly demands for more flatness and higher residual stress. Diminishing slit camber caused by residual stress and incorrect flatness due to aging effect has recently emerged as important quality issues. In the current study, we proposed a new numerical model for a twodimensional roller leveler which calculates the curvature and moment of the material depending on the intermesh. This curvature was used to calculate the stress and strain values of the material along the thickness direction. Correction factors were also introduced to correct the location of the contact point that changes when the relationship between the intermesh and curvature was assumed as three-point bending of a concentrated load at the plate center. The result from this numerical model and that of the finite element analysis were compared to verify the effectiveness of this model.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Soda, C., “A Study on Plate Leveling (1st Report),” J. Mech. Lab., Vol. 15, No. 4, pp. 310–348, 1961. (in Japanese)

    Google Scholar 

  2. Araki, J., “An Analysis of Longitudinal Profile of Material in Straightening,” Seisan-kenkyu (J. Inst. Indust. Sci., Univ. Tokyo), Vol. 24, No. 7, pp. 267–270, 1972. (in Japanese)

    Google Scholar 

  3. Matoba, T., Ataka, M., and Jimma, T., “Calculation Method of Roller Leveling Conditions for Steel Plates,” Journal of the Japan Society for Technology of Plasticity, Vol. 36, No. 418, pp. 1306–1311, 1995. (in Japanese)

    Google Scholar 

  4. Ye, H. and Hwang, S., “Prediction of the Residual Stress for a Steel Plate after Roller Leveling-Part I: Development of the Model,” Transactions of Materials Processing, Vol. 22, No. 1, pp. 5–10, 2013.

    Article  Google Scholar 

  5. Park, K.-C. and Hwang, S.-M., “Development of a Finite Element Analysis Program for Roller Leveling and Application for Removing Blanking Bow Defects of Thin Steel Sheet,” ISIJ International, Vol. 42, No. 9, pp. 990–999, 2002.

    Article  Google Scholar 

  6. Smith, R. P., “The Effect of the Number of Leveling Rolls on the Straightening Process,” Iron & Steel Technology, Vol. 4, No. 8, pp. 57–68, 2007.

    Google Scholar 

  7. Cai, Z.-Y., Li, L.-L., Wang, M., and Li, M.-Z., “Process Design and Longitudinal Deformation Prediction in Continuous Sheet Metal Roll Forming for Three-Dimensional Surface,” Int. J. Precis. Eng. Manuf., Vol. 15, No. 9, pp. 1889–1895, 2014.

    Article  Google Scholar 

  8. Hibino, F., “The Practical Formula for Leveling Strain in a Roller Leveler,” Journal of the Japan Society for Technology of Plasticity, Vol. 31, No. 349, pp. 208–212, 1990.

    Google Scholar 

  9. Lee, J.-B., Kwon, H.-C., and Lee, S.-J., “Research on Optimal Leveling Conditions of Roller Leveler in Thick Plate Mill,” Proc. of the Korean Society for Technology of Plasticity Conference, pp. 93–96, 2009.

    Google Scholar 

  10. Bathe, K. J., “Finite Element Procedures,” Prentice-Hall, 1996.

    MATH  Google Scholar 

  11. Vafaeesefat, A. and Khanahmadlu, M., “Comparison of the Numerical and Experimental Results of the Sheet Metal Flange Forming Based on Shell-Elements Types,” Int. J. Precis. Eng. Manuf., Vol. 12, No. 5, pp. 857–863, 2011.

    Article  Google Scholar 

  12. Liu, K., Liu, Y., and Yang, H., “Experimental and Fe Simulation Study on Cross-Section Distortion of Rectangular Tube under Multi-Die Constraints in Rotary Draw Bending Process,” Int. J. Precis. Eng. Manuf., Vol. 15, No. 4, pp. 633–641, 2014.

    Article  Google Scholar 

  13. Fang, G., Gao, W.-R., and Zhang, X.-G., “Finite Element Simulation and Experiment Verification of Rolling Forming for the Truck Wheel Rim,” Int. J. Precis. Eng. Manuf., Vol. 16, No. 7, pp. 1509–1515, 2015.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Sung-Soo Kang.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Lee, JB., Kang, SS. Numerical Modeling of Roller Leveler for Thick Plate Leveling. Int. J. Precis. Eng. Manuf. 19, 425–430 (2018). https://doi.org/10.1007/s12541-018-0051-x

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12541-018-0051-x

Keywords

Navigation