Abstract
Strip EDM is similar to wire EDM, except that the electrode is a roll of brass strip. In this study, investigated is the effect of machining area on material removal rate (MRR) in strip EDM, The MRR was measured according to different machining areas and different electrical discharge conditions. For a given discharge condition, optimal machining area for maximum MRR was identified. The optimal machining area was larger under higher discharge energy condition. It is shown that strip EDM is much more efficient than wire EDM because material removal rate is much higher and the electrode consumption is much less.
Similar content being viewed by others
References
Lin, Y.-C., Chuang, F.-P., Wang, A.-C., and Chow, H.-M., “Machining Characteristics of Hybrid EDM with Ultrasonic Vibration and Assisted Magnetic Force,” Int. J. Precis. Eng. Manuf., Vol. 15, No. 6, pp. 1143–1149, 2014.
Lee, K. H., Jeong, J., and Chu, C. N., “Machining Characteristics on electrochemical Finish Combined with Micro EDM using Deionized Water,” Int. J. Precis. Eng. Manuf., Vol. 15, No. 9, pp. 1785–1791, 2014.
Yadav, R. N. and Yadava, V., “Experimental Study of Erosion and Abrasion based Hybrid Machining of Hybrid Metal Matrix Composite,” Int. J. Precis. Eng. Manuf., Vol. 14, No. 8, pp. 1293–1299, 2013.
Cao, X. D., Kim, B. H., and Chu, C. N., “Hybrid Micromachining of Glass using ECDM and Micro Grinding,” Int. J. Precis. Eng. Manuf., Vol. 14, No. 1, pp. 5–10, 2013.
Yoo, H. K., Kwon, W. T., and Kang, S., “Development of A New Electrode for Micro-Electrical Discharge Machining (EDM) using Ti (C, N)-based Cermet,” Int. J. Precis. Eng. Manuf., Vol. 15, No. 4, pp. 609–616, 2014.
Prihandana, G. S., Mahardika, M., Hamdi, M., Wong., S. Y., Miki, N., and Mitsui, K., “Study of Workpiece Vibration in Powder-Suspended Dielectric Fluid in Micro-EDM Processes,” Int. J. Precis. Eng. Manuf., Vol. 14, No. 10, pp. 1817–1822, 2013.
Tsai, Y.-Y., Song, P.-L., and Fang, J. S.-C., “Colorful Oxide Film Formation on Titanium by using EDM Process,” Int. J. Precis. Eng. Manuf., Vol. 14, No. 11, pp. 1933–1937, 2013.
Tzeng, C.-J. and Chen, R.-Y., “Optimization of Electric Discharge Machining Process using the Response Surface Methodology and Genetic Algorithm Approach,” Int. J. Precis. Eng. Manuf., Vol. 14, No. 5, pp. 709–717, 2013.
Mohri, N., Suzuki, M., Furuya, M., Saito, N., and Kobayashi, A., “Electrode Wear Process in Electrical Discharge Machinings,” CIRP Annals-Manufacturing Technology, Vol. 44, No. 1, pp. 165–168, 1995.
Bissacco, G., Tristo, G., Hansen, H. N., and Valentincic, J., “Reliability of Electrode Wear Compensation based on Material Removal Per Discharge in Micro EDM Milling,” CIRP Annals-Manufacturing Technology, Vol. 62, No. 1, pp. 179–182, 2013.
Wang, A.-C., Tsai, L. and Lin, Y.-C., “Characterizing the Machining Effects of Lateral Electrodes in Electrical Discharge Machining,” Int. J. Precis. Eng. Manuf., Vol. 15, No. 6, pp. 1095–1100, 2014.
Chung, C., “Generation of Diamond Wire Sliced Wafer Surface based on the Distribution of Diamond Grits,” Int. J. Precis. Eng. Manuf., Vol. 15, No. 5, pp. 789–796, 2014.
Song, K. Y., Park, M. S., and Chu, C. N., “Electrical Discharge Machining using a Strip Electrode,” Precision Engineering, Vol. 37, No. 3, pp. 738–745, 2013.
Song, K. Y., Park, M. S., and Chu, C. N., “EDM Turning using a Strip Electrode,” Journal of Materials Processing Technology, Vol. 213, No. 9, pp. 1495–1500, 2013.
Song, K. Y. and Chu, C. N., “V-grooving using a Strip EDM,” Int. J. Precis. Eng. Manuf., Vol. 14, No. 12, pp. 2061–2066, 2013.
Guitrau, E. B., “The EDM Handbook,” Hanser Gardner, pp. 192–194, 1997.
Mitsubishi Electric Machinery Co., Ltd., “EDM System and Its 100% Application,” pp. 48–52, 1979.
Mukoyama, Y., “Die-Sinking and Wire EDM Manual,” Taiga Publishing Co., Ltd., pp. 90–92, 1989.
Shin, H. S., Park, M. S., and Chu, C. N., “Machining Characteristics of Micro EDM in Water using High Frequency Bipolar Pulse,” Int. J. Precis. Eng. Manuf., Vol. 12, No. 2, pp. 195–201, 2011.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Song, K.Y., Chu, C.N. Effect of machining area on material removal rate in strip EDM. Int. J. Precis. Eng. Manuf. 16, 2435–2440 (2015). https://doi.org/10.1007/s12541-015-0313-9
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12541-015-0313-9