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Evaluation of a cutting simulation using a cupronickel B10 constitutive model considering the deformation temperature

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Abstract

Cupronickel B10—an important material widely used in the aero industry—has excellent mechanical and physical properties, such as corrosion resistance and ductility. The present study conducted a quasi-static test and split Hopkinson pressure bar (SHPB) test to obtain the quasi-static and dynamic mechanical properties of cupronickel B10, respectively. In these two experiments, the parameters needed for material constitutive models in cutting simulation are derived. However, the impact deformation temperature in the SHPB experiment has long been ignored, resulting in insufficient simulation accuracy. Hence, the impact deformation temperature is referenced to modify material constitutive models. Simulation results of the models are validated in orthogonal cutting experiments. Validation shows that Johnson-Cook class models are superior in simulating the chip form while Drucker-Prager class models are suitable for forecasting the cutting force and temperature. In particular, modified Drucker-Prager models can reduce the error of cutting force FC to 18.01 %.

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Authors and Affiliations

  1. School of Technology, Beijing Forestry University, Beijing, 100083, China

    Zhi Xie, Daochun Xu, Ziyi Cui & Miaoxuan Li

Authors
  1. Zhi Xie
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  2. Daochun Xu
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  3. Ziyi Cui
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  4. Miaoxuan Li
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Corresponding author

Correspondence to Daochun Xu.

Additional information

Recommended by Associate Editor Yongho Jeon

Zhi Xie will receive her Bachelor’s degree in Mechanical Design & Manufacturing and Automation from Beijing Forestry University, China, in 2019. Her research interests are high-speed cutting and precision manufacturing.

Daochun Xu received his Ph.D. in Mechanical Engineering from Tsinghua University, China, in 2010. He is an Associate Professor at Beijing Forestry University, China. His research interest is high-speed cutting.

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Xie, Z., Xu, D., Cui, Z. et al. Evaluation of a cutting simulation using a cupronickel B10 constitutive model considering the deformation temperature. J Mech Sci Technol 33, 1349–1356 (2019). https://doi.org/10.1007/s12206-019-0235-z

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  • DOI: https://doi.org/10.1007/s12206-019-0235-z

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