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Deformation simulation of low-temperature high-speed extrusion for 6063 Al alloy

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Abstract

The hot compression test of 6063 Al alloy was performed on a Gleeble-1500 thermo-simulation machine, and the forming of 6063 rod extrudate in low-temperature high-speed extrusion was simulated with extrusion ratio of 25 on the platform of DEFORM 2D successfully. From the compression experimental results, the flow stress model of this Al alloy is obtained which could be the constitutive equation in the simulation of low-temperature high-speed extrusion process. From the numerical simulation results, there is a higher strain concentration at the entrance of the die and the exit temperature reaches up to 522 °C in low-temperature high-speed extrusion, which approaches to the quenching temperature of the 6063 Al alloy. The results show that the low-temperature high-speed extrusion method as a promsing one can reduce energy consumption effectively.

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Correspondence to Meng-jun Wang  (王孟君).

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Foundation item: Project(2008A09030004) supported by the Major Science and Technology Project of Guangdong Province, China; Project(30815009) supported by the Foundation of State Key Laboratory of Advanced Design and Manufacture for Vehicle Body

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Wang, Mj., He, Z., Wu, Xx. et al. Deformation simulation of low-temperature high-speed extrusion for 6063 Al alloy. J. Cent. South Univ. Technol. 17, 881–887 (2010). https://doi.org/10.1007/s11771-010-0571-8

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  • DOI: https://doi.org/10.1007/s11771-010-0571-8

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