Abstract
Forming processes generally lead to residual stresses. Compressive residual stresses can have a beneficial impact on the fatigue life of components, which is demonstrated here in terms of a skew-rolled hybrid shaft-hub connection. In order to set the basis for a systematic investigation of this effect, a strategy for the evaluation of the influence of residual stresses on the fatigue resistance of formed components is proposed. It involves the determination of the expectable residual stresses through a simulation of the forming process as well as a fatigue analysis. While state-of-the-art fatigue concepts assume unchanging cyclic material behaviour throughout the entire fatigue life of the component, this assumption is not adequate for residual stress-afflicted components. Hence, a generalization to transient cyclic material behaviour with an asymmetry in tension and compression is introduced.
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Funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) within the Priority Program 2013 “Targeted Use of Forming Induced Residual Stresses in Metal Components” under the grant numbers KA 3309/7-1 and BR 3500/21-1.
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Kühne, D., Guilleaume, C., Seiler, M. et al. Fatigue analysis of rolled components considering transient cyclic material behaviour and residual stresses. Prod. Eng. Res. Devel. 13, 189–200 (2019). https://doi.org/10.1007/s11740-018-0861-9
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DOI: https://doi.org/10.1007/s11740-018-0861-9