Skip to main content
Log in

Failure Analysis of Motor Tire Bead Wires During Torsion Test

  • Case History---Peer-Reviewed
  • Published:
Journal of Failure Analysis and Prevention Aims and scope Submit manuscript

Abstract

Torsion testing is used to determine the quality of steel wire used for motor tire beads in pneumatic tires. These steel wires must have good-tensile strength so that the tire bead can support the finished tire safely, and yet retain adequate ductility to deform easily around the forming wheel. The present paper highlights premature failure of bead wire which failed during torsion test. Torsion property is one of the important parameters of tire bead as it monitors both the metallurgical soundness and surface quality of a drawn wire. From the analysis, it has been concluded that probable reason for premature failure is due to strain aging (dynamic and static) caused by interstitial atoms which bounds the mobile dislocations resulting in increases yield strength and decreases bead formability. Moreover, the microstructural study indicates that failed specimen has misaligned and broken lamella of pearlite with globular cementite which creates the array of voids. These voids hinder the rotation of pearlite during torsion test thus leading to brittle fracture.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

References

  1. L. Godecki, The delamination of spring wires during torsion testing. Wire Ind. 7, Part 1: 47–51, Part 2: 151–156, Part 3: 241–245, Part 4: 419–425, Part 5: 524–526 (1969)

  2. Y.Y. Su, R.M. Shemenski, Torsion test: in-depth characterization and microscopic analysis. Wire J. 9, 128–139 (2000)

    Google Scholar 

  3. S. Vijayakar, Thermal influences on residual stresses on drawn wire—a finite element analysis. Wire J. 5, 116–119 (1997)

    Google Scholar 

  4. P. Renz, W. Steuff, R. Kopp, Possibilities of influencing residual stresses in drawn wires and bars. Wire J. 9, 64–69 (1996)

    Google Scholar 

  5. T. Tarui, J. Takahashi, H. Tashiro, N. Maruyama, S. Nishida, Microstructure control and strengthening of high-carbon steel wires. Nippon Steel Tech. Rep. 91, 56–61 (2005)

    Google Scholar 

  6. P. Watte, J.V. Humbeeck, E. Aernoudt, I. Lefever, Strain aging in heavily drawn eutectoid steel wires. Scr. Mater. 34, 89–93 (1996)

    Article  CAS  Google Scholar 

  7. F. Springer, A. Nortmann, C. Schwink, A study of basic processes characterizing dynamic strain ageing. Phys. Stat. Sol. 170A, 63–81 (1998)

    Article  Google Scholar 

  8. P.V. Liempt, M. Onink, A. Bodin, Modelling the influence of dynamic strain ageing on deformation behavior. Adv. Eng. Mater. 4, 225–232 (2002)

    Article  Google Scholar 

  9. L. Godecki, Phenomena associated with the torsion deformation of steel wires. Wire Ind. 1, 719–724 (1971)

    Google Scholar 

  10. A. Robonyi, Torsion tests on wire. Wire Ind. 56, 350–352 (1989)

    Google Scholar 

  11. A.H. Cottrell, B.A. Bilby, Dislocation theory of yielding and strain ageing of iron. Proc. Phys. Soc. LXII, 49–62 (1948)

    Google Scholar 

  12. ASTM Standard D4975, Standard Test Methods for Single-Filament Tirebead Wire made from Steel (ASTM International, West Conshohocken, 2004)

  13. W.J. Nam, C.M. Bae, Void initiation and microstructural changes during wire drawing of pearlitic steels. Mater. Sci. Eng. 203, 278 (1995)

    Article  Google Scholar 

  14. S.K. Lee, D.C. Ko, B.M. Kim, Pass schedule of wire drawing process to prevent delamination for high strength steel cord wire. Mater. Des. 30, 2919–2927 (2009)

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Souvik Das.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Das, S., Koli, P., Mathur, J. et al. Failure Analysis of Motor Tire Bead Wires During Torsion Test. J Fail. Anal. and Preven. 13, 684–688 (2013). https://doi.org/10.1007/s11668-013-9750-x

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11668-013-9750-x

Keywords

Navigation