Abstract
This article describes a photocatalytic nanostructured anatase coating deposited by cold gas spray (CGS) supported on titanium sub-oxide (TiO2−x ) coatings obtained by atmospheric plasma spray (APS) onto stainless steel cylinders. The photocatalytic coating was homogeneous and preserved the composition and nanostructure of the starting powder. The inner titanium sub-oxide coating favored the deposition of anatase particles in the solid state. Agglomerated nano-TiO2 particles fragmented when impacting onto the hard surface of the APS TiO2−x bond coat. The rough surface provided by APS provided an ideal scenario for entrapping the nanostructured particles, which may be adhered onto the bond coat due to chemical bonding; a possible bonding mechanism is described. Photocatalytic experiments showed that CGS nano-TiO2 coating was active for photodegrading phenol and formic acid under aqueous conditions. The results were similar to the performance obtained by competitor technologies and materials such as dip-coating P25® photocatalysts. Disparity in the final performance of the photoactive materials may have been caused by differences in grain size and the crystalline composition of titanium dioxide.
Similar content being viewed by others
References
A. Fujishima and X. Zhang, Titanium Dioxide Photocatalysis: Present Situation and Future Approaches, C. R. Chim., 2006, 9(5-6), p 750-760
L.A. Dobrzanski, M. Pawlyta, and A. Hudescki, Conceptual Study on a New Generation of the High-Innovative Advanced Porous and Composite Nanostructural Functional Materials with Nanofibers, J. Achiev. Mater. Manuf. Eng., 2011, 49(2), p 550
M. Gardon and J.M. Guilemany, A Review on Fabrication, Sensing Mechanisms and performance of Metal Oxide Gas Sensors, J. Mater. Sci. Mater. Electron., 2013, 24(5), p 1410-1421
N. Berger-Keller, G. Bertrand, C. Filiatre, C. Meunier, and C. Coddet, Microstructure of Plasma-Sprayed Titania Coatings Deposited from Spraydried Powder, Surf. Coat. Technol., 2003, 168, p 281-290
F.L. Toma, G. Bertrand, S. Begin, C. Meunier, O. Barres, D. Klein, and C. Coddet, Microstructure and Environmental Functionalities of TiO2-Supported Photocatalysts Obtained by Suspension Plasma Spraying, Appl. Catal. B, 2006, 68, p 74-84
F.-L. Toma, G. Bertrand, S.O. Chwa, C. Meunier, D. Klein, and C. Coddet, Comparative Study on the Photocatalytic Decomposition of Nitrogen Oxides Using TiO2 Coatings Prepared by Conventional Plasma Spraying and Suspension Plasma Spraying, Surf. Coat. Technol., 2006, 200, p 5855-5862
R. Ballhorn, F. Peterka, H. Kreye, I. Burlacov, T. Stoltenhoff, and J. Jirkovsky, Production of Photocatalytically Active Polymer Surfaces of Variable Composition Comprises Cold Gas Spraying them with Oxide Powder to Produce Adherent Photocatalytic Layer, German Patent Number: DE102004038795A1, 2004
T. Klassen and J.A. Kliemann, Method for manufacturing a photocatalytically active layer, United States Patent US2007148363A1, 2007
M. Yamada, H. Isago, K. Shima, H. Nakano, and M. Fukumoto, Deposition of TiO2 Ceramic Particles on Cold Spray Process, Thermal Spray: Global Solutions for Future Applications, B.R. Marple, A. Agarwal, M.M. Hyland, Y.-C. Lau, C.-J. Li, R.S. Lima, and G. Montavon, Eds., Singapore, 2010
N. TjitraSalim, M. Yamada, H. Nakano, K. Shima, and M. Fukumoto, The Synthesis of Titanium Dioxide Powders for Cold Spray, Thermal Spray 2011: Proc. International Thermal Spray Conf., B.R. Marple, A. Agarwal, M.M. Hyland, Y.-C. Lau, C.-J. Li, R.S. Lima, and A. McDonald, Eds., September 27-29, 2011, (Hamburg)
V. Champagne, The Cold Spray Materials Deposition Process: Fundamentals and Applications, Woodhead Publishing in Materials, Cambridge, 2007. ISBN-10: 1420066706
A. Papyrin, Cold Spray Technology, Elsevier Publications, Amsterdam, 2007. ISBN-10: 0080451551
G.J. Yang, C.J. Li, F. Han, W.Y. Li, and A. Ohmori, Low Temperature Deposition and Characterization of TiO2 Photocatalytic Film Through Cold Spray, Appl. Surf. Sci., 2008, 254, p 3979-3982
M. Gardon and J.M. Guilemany, The Influence of Titanium Sub-oxides in Thermal Sprayed Coatings, Thermal Spray 2012: Proc. International Thermal Spray Conference, B.R. Marple, A. Agarwal, L. Filofteia-Toma, M.M. Hyland, Y.-C. Lau, C.-J. Li, R.S. Lima, and A. McDonald, Eds., May 21-24, 2012, (Houston)
M. Gardon, S. Dosta, J.M. Guilemany, M. Kourasi, B. Mellor, and R. Wills, Improved, High Conductivity Titanium Sub-oxide Coated Electrodes Obtained by Atmospheric Plasma Spray, J. Power Sour., 2013, 238, p 430-434
A. Skopp, N. Kelling, M. Woydt, and L.-M. Berger, Thermally Sprayed Titanium Suboxide Coatings for Piston Ring/Cylinder Liners Under Mixed Lubrication and Dry-Running Conditions, Wear, 2007, 262, p 1061-1070
H. Cheng, J. Ma, Z. Zhao, and L. Qi, Hydrothermal Preparation of Uniform Nanosize Rutile and Anatase Particles, Chem. Mater., 1995, 7, p 663-671
S.-Q. Fan, G.-J. Yang, C.-J. Li, G.-J. Liu, C.-X. Li, and L.-Z. Zhang, Characterization of Microstructure of Nano-TiO2 Coating Deposited by Vacuum Cold Spraying, J. Therm. Spray Technol., 2006, 15(4), p 513
L. Davydov and P.G. Smirniotis, Quantification of the Primary Processes in Aqueous Heterogeneous Photocatalysis Using Single-Stage Oxidation Reactions, J. Catal., 2000, 191, p 105-115
E. Grabowska, J. Reszczyńska, and A. Zaleska, Mechanism of Phenol Photodegradation in the Presence Of Pure and Modified-TiO2: A Review, Water Res., 2012, 46(17), p 5453-5471
C. Fernández-Rodríguez, J.M. Doña-Rodríguez, O. González-Díaz, I. Seck, D. Zerbani, D. Portillo, and J. Perez-Peña, Synthesis of Highly Photoactive TiO2 and Pt/TiO2 Nanocatalysts for Substrate-Specific Photocatalytic Applications, Appl. Catal. B, 2012, 125, p 383-389
A.G. Agrios and P. Pichat, Recombination Rate of Photogenerated Charges Versus Surface Area: Opposing Effects of TiO2 Sintering Temperature on Photocatalytic Removal Of Phenol, Anisole, and Pyridine in Water, J. Photochem. Photobiol. A, 2006, 180, p 130-135
B. Tryba, M. Toyoda, A.W. Morawski, R. Nonaka, and M. Inagaki, Photocatalytic Activity and OH Radical Formation on TiO2 in the Relation to Crystallinity, Appl. Catal. B, 2007, 71, p 163-168
Acknowledgments
The authors wish to thank the Generalitat de Catalunya for the financial support for this research through project 2009 SGR 00390; as well as the Spanish Ministry of Science and Innovation for their financial support through the projects CTQ2008-05961-C02-02 and IPT-2011-1113-310000.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Gardon, M., Fernández-Rodríguez, C., Garzón Sousa, D. et al. Photocatalytic Activity of Nanostructured Anatase Coatings Obtained by Cold Gas Spray. J Therm Spray Tech 23, 1135–1141 (2014). https://doi.org/10.1007/s11666-014-0087-0
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11666-014-0087-0