Skip to main content
Log in

Microstructure Evolution and Thermal Stability of Mg-Sm-Ca Alloy Processed by High-Pressure Torsion

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

The nanostructured Mg-Sm-Ca alloy with excellent mechanical properties was successfully prepared by high-pressure torsion (HPT). The alloys exhibit exceptional strengthening properties when annealed at a high temperature of 200ºC. It was found that microhardness can reach ~134.4 HV in HPT-processed samples, which is about 97% higher than that of the as-solution samples. The strengthening of HPT-processed samples is mainly caused by dense and fine Mg41Sm5 precipitates with an average size of about 32 nm. Additionally, the HPT-processed alloy exhibits excellent thermal stability after annealing in the high-temperature region of 200-400ºC for 1 h. Results have demonstrated that the activation energy of the alloy in the high-temperature region is approximately 169-193 kJ/mol and the cohesive energy of the Mg41Sm5 phase is − 191.9452 kJ/mol. Mg41Sm5 particles with stable crystal structures distributed in the grain boundaries can reduce the mobility of GBs and prevent grain growth effectively during the annealing process.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

References

  1. A. Levinson, R.K. Mishra, R.D. Doherty and S.R. Kalidindi, Influence of Deformation Twinning on Static Annealing of AZ31 Mg Alloy, Acta Mater., 2013, 61, p 5966–5978.

    Article  CAS  Google Scholar 

  2. W.T. Sun, X.G. Qiao, M.Y. Zheng, X.J. Zhao, H.W. Chen, N. Gao and M.J. Starink, Achieving Ultra-High Hardness of Nanostructured Mg-8.2Gd-3.2Y-1.0Zn-0.4Zr Alloy Produced by a Combination of High Pressure Torsion and Ageing Treatment, Scr. Mater., 2018, 155, p 21–25.

    Article  CAS  Google Scholar 

  3. Z.Y. Xie, Y. Tian, Q. Li, J.C. Zhou and Y. Meng, Effects of Forming Parameters on Microstructure and Mechanical Properties of a Cup-Shaped Mg-8.20Gd-4.48Y-3.34Zn-0.36Zr Alloy Sample Manufactured by Thixoforming, Int. J. Adv. Manuf. Tech., 2019, 101, p 1807–1819.

    Article  Google Scholar 

  4. B.B. Li, J. Dong, Z.Y. Zhang, J.F. Nie, L. Bourgeois and L.M. Peng, On the Strengthening Precipitate Phases and Phase Transformation of β″/β′ in a Mg-Sm-Zr Alloy, Mater. Des., 2017, 116, p 419–426.

    Article  CAS  Google Scholar 

  5. S.Y. Lyu, G.D. Li, T. Hu, R.X. Zheng, W.L. Xiao and C.L. Ma, A New Cast Mg-Y-Sm-Zn-Zr Alloy with High Hardness, Mater. Lett., 2018, 217, p 79–82.

    Article  CAS  Google Scholar 

  6. S.M. He, X.Q. Zeng, L.M. Peng, X. Gao, J.F. Nie and W.J. Ding, Microstructure and Strengthening Mechanism of High Strength Mg-10Gd-2Y-0.5Zr Alloy, J. Alloy Compd., 2007, 427, p 316–323.

    Article  CAS  Google Scholar 

  7. Y. Zhang, X.F. Huang, Y. Li, Z.D. Ma, Y. Ma and Y. Hao, Effects of Samarium Addition on As-Cast Microstructure, Grain Refinement and Mechanical Properties of Mg-6Zn-0.4Zr Magnesium Alloy, J. Rare Earth, 2017, 35, p 494–502.

    Article  CAS  Google Scholar 

  8. K. Guan, B.S. Li, Q. Yang, X. Qiu, Z. Tian, D.D. Zhang, D.P. Zhang, X.D. Niu, W. Sun, X.J. Liu and J. Meng, Effects of 1.5 wt.% Samarium (Sm) Addition on Microstructures and Tensile Properties of a Mg-6.0Zn-0.5Zr Alloy, J. Alloy Compd., 2018, 735, p 1737–1749.

    Article  CAS  Google Scholar 

  9. Y.S. Chai, Z.G. Gao, K.L. Cai and D.Q. Fang, Microstructure and Mechanical Properties of Extruded Mg-Sm-Ca Alloys, Rare Metal Mat. Eng., 2016, 45, p 0287–0291.

    Article  CAS  Google Scholar 

  10. W.T. Sun, X.G. Qiao, M.Y. Zheng, N. Hu, N. Gao and M.J. Starink, Evolution of Long-Period Stacking Ordered Structure and Hardness of Mg-8.2Gd-3.8Y-1.0Zn-0.4Zr Alloy During Processing by High Pressure Torsion, Mater. Sci. Eng. A, 2018, 738, p 238–252.

    Article  CAS  Google Scholar 

  11. H.C. Pan, C.L. Yang, Y.T. Yang, Y.Q. Dai, D.S. Zhou, L.J. Chai, Q.Y. Huang, Q.S. Yang, S.M. Liu, Y.P. Ren and G.W. Qin, Ultra-Fine Grain Size and Exceptionally High Strength in Dilute Mg-Ca Alloys Achieved by Conventional One-Step Extrusion, Mater. Lett., 2019, 237, p 65–68.

    Article  CAS  Google Scholar 

  12. L.L. Tang, Y.H. Zhao, R.K. Islamgaliev, R.Z. Valiev and Y.T. Zhu, Microstructure and Thermal Stability of Nanocrystalline Mg-Gd-Y-Zr Alloy Processed by High Pressure Torsion, J. Alloy Compd., 2017, 721, p 577–585.

    Article  CAS  Google Scholar 

  13. W.Z. Xu, L.L. Li, M. Saber, C.C. Koch, Y.T. Zhu and R.O. Scattergood, Nano ZrO2 Particles in Nanocrystalline Fe-14Cr-1.5Zr Alloy Powders, J. Nucl. Mater., 2014, 452, p 434–439.

    Article  CAS  Google Scholar 

  14. L.L. Li, W.Z. Xu, M. Saber, Y.T. Zhu, C.C. Koch and R.O. Scattergood, Influence of Scandium Addition on the High-Temperature Grain Size Stabilization of Oxide-Dispersion-Strengthened (ODS) Ferritic Alloy, Mater. Sci. Eng. A, 2015, 636, p 565–571.

    Article  CAS  Google Scholar 

  15. H.R. Peng, M.M. Gong, Y.Z. Chen and F. Liu, Thermal Stability of Nanocrystalline Materials: Thermodynamics And Kinetics, Int. Mater. Rev., 2016, 62, p 303–333.

    Article  CAS  Google Scholar 

  16. Y.D. Zhang, S.B. Jin, P.W. Trimby, X.Z. Liao, M.Y. Murashkin, R.Z. Valiev, J.Z. Liu, J.M. Cairney, S.P. Ringer and G. Sha, Dynamic Precipitation, Segregation and Strengthening of an Al-Zn-Mg-Cu Alloy (AA7075) Processed by High-Pressure Torsion, Acta Mater., 2019, 162, p 19–32.

    Article  CAS  Google Scholar 

  17. M.J. Starink, X.G. Qiao, J.W. Zhang and N. Gao, Predicting Grain Refinement by Cold Severe Plastic Deformation in Alloys Using Volume Averaged Dislocation Generation, Acta Mater., 2009, 57, p 5796–5811.

    Article  CAS  Google Scholar 

  18. A. Thorvaldsen, The Intercept Method-1, Evaluation of grain shape, Acta Mater., 1997, 45, p 587–594.

    CAS  Google Scholar 

  19. Y. Chen, N. Gao, G. Sha, S.P. Ringer and M.J. Starink, Microstructural Evolution, Strengthening and Thermal Stability of an Ultrafine-Grained Al-Cu-Mg Alloy, Acta Mater., 2016, 109, p 202–212.

    Article  CAS  Google Scholar 

  20. M. Ferrari and L. Lutterotti, Method for the Simultaneous Determination of Anisotropic Residual Stresses and Texture by x-ray Diffraction, J. Appl. Phys., 1994, 76, p 7246–7255.

    Article  CAS  Google Scholar 

  21. L. Lutterotti and S. Gialanella, X-ray Diffraction Characterization of Heavily Deformed Metallic Specimens, Acta Mater., 1998, 46, p 101–110.

    Article  CAS  Google Scholar 

  22. W.T. Sun, X.G. Qiao, M.Y. Zheng, C. Xu, S. Kamado, X.J. Zhao, H.W. Chen, N. Gao and M.J. Starink, Altered Ageing Behaviour of a Nanostructured Mg-8.2Gd-3.8Y-1.0Zn-0.4Zr Alloy Processed by High Pressure Torsion, Acta Mater., 2018, 151, p 260–270.

    Article  CAS  Google Scholar 

  23. G.K. Williamson and R.E. Smallman III., Dislocation Densities in Some Annealed and Cold-Worked Metals from Measurements on the X-ray Debye-Scherrer Spectrum, Philos. Mag., 1956, 1, p 34–46.

    Article  CAS  Google Scholar 

  24. M.Y. Murashkin, I. Sabirov, A.E. Medvedev, N.A. Enikeev, W. Lefebvre, R.Z. Valiev and X. Sauvage, Mechanical and Electrical Properties of an Ultrafine Grained Al-8.5 wt.% RE (RE = 5.4 wt.% Ce, 3.1 wt.% La) Alloy Processed by Severe Plastic Deformation, Mater. Des., 2016, 90, p 433–442.

    Article  CAS  Google Scholar 

  25. X.P. Luo, D.Q. Fang, Q.S. Li and Y.S. Chai, Microstructure and Mechanical Properties of an Mg-4.0Sm-1.0Ca Alloy During Thermomechanical Treatment, J. Rare Earth, 2016, 34, p 1134–1138.

    Article  CAS  Google Scholar 

  26. G. Cao, N. Zhu, S. Zhao, Y. Feng, E. Guo and L. Wang, Evolution of the Hardening Precipitates with an Enclosed Structure in Pre-Deformed Mg-Sm-Nd-Zn-Zr Alloy, Mater. Lett., 2019, 246, p 117–120.

    Article  CAS  Google Scholar 

  27. D.D. Zhang, Q. Yang, B.S. Li, K. Guan, N. Wang, B. Jiang, C. Sun, D.P. Zhang, X.L. Li, Z.Y. Cao and J. Meng, Improvement on Both Strength and Ductility of Mg Sm Zn Zr Casting Alloy via Yb Addition, J. Alloy Compd., 2019, 805, p 811–821.

    Article  CAS  Google Scholar 

  28. N.Y. Liu, Z.Y. Zhang, L.M. Peng and W.J. Ding, Microstructure Evolution and Mechanical Properties of Mg-Gd-Sm-Zr Alloys, Mater. Sci. Eng. A, 2015, 627, p 223–229.

    Article  CAS  Google Scholar 

  29. D.P. Zhang, Q. Yang, D.D. Zhang, K. Guan, F.Q. Bu, H. Zhou and J. Meng, Effects of Substitution of Nd in a Sand-Cast Mg-2.5Nd-0.6Zn-0.5Zr Alloy with x wt.% Sm (x = 2.5, 4, and 6), J. Rare Earth, 2017, 35, p 1261–1267.

    Article  CAS  Google Scholar 

  30. Y.S. Li, C. Qu, J.H. Wang and R. Xu, Exceptional Aging Hardening Behaviour of Nanocrystalline Mg-Y-Nd-Gd-Zr Alloy Prepared by High Pressure Torsion, J. Alloy Compd., 2020, 813, p 152123.

    Article  CAS  Google Scholar 

  31. W.T. Sun, X.G. Qiao, M.Y. Zheng, C. Xu, N. Gao and M.J. Starink, Microstructure and Mechanical Properties of a Nanostructured Mg-8.2Gd-3.8Y-1.0Zn-0.4Zr Supersaturated Solid Solution Prepared by High Pressure Torsion, Mater. Des., 2017, 135, p 366–376.

    Article  CAS  Google Scholar 

  32. A. Hanna, H. Azzeddine, R. Lachhab, T. Baudin, A.L. Helbert, F. Brisset, Y. Huang, D. Bradai and T.G. Langdon, Evaluating the Textural and Mechanical Properties of an Mg-Dy Alloy Processed by High-Pressure Torsion, J. Alloy Compd., 2019, 778, p 61–71.

    Article  CAS  Google Scholar 

  33. Y. Huang, R.B. Figueiredo, T. Baudin, A.L. Helbert, F. Brisset and T.G. Langdon, Microstructure and Texture Evolution in a Magnesium Alloy During Processing by High-Pressure Torsion, Mater. Des., 2013, 16, p 577–585.

    CAS  Google Scholar 

  34. R. Kocich, L. Kunčická, P. Král and T.C. Lowe, Texture, Deformation Twinning and Hardening in a Newly Developed Mg-Dy-Al-Zn-Zr Alloy Processed with High Pressure Torsion, Mater. Des., 2015, 90, p 1092–1099.

    Article  CAS  Google Scholar 

  35. S. Tighiouaret, R. Lachhab, A. Hanna, H. Azzeddine, Y. Huang, T. Baudin, A.L. Helbert, F. Brisset, D. Bradai and T.G. Langdon, Thermal Stability of an Mg-Nd Alloy Processed by High-Pressure Torsion, Adv. Eng. Mater., 2019, 21, p 1900801.

    Article  CAS  Google Scholar 

  36. Y.Z. Du, Y.F. Ge, B.L. Jiang and M.J. Shen, Microstructure and Texture Evolution of Deformed Mg-Zn Alloy During Recrystallization, Mater. Charact., 2018, 145, p 501–506.

    Article  CAS  Google Scholar 

  37. X.H. Liu, Y.S. Li, Y. Man, J.H. Wang and R. Xu, Precipitation and Recrystallization of HPT-Processed Mg-Sm-Ca Alloy at Low Temperatures, Mater. Lett., 2020, 277, p 128252.

    Article  CAS  Google Scholar 

  38. F. Khan Md and S.K. Panigrahi, Achieving Excellent Thermal Stability and Very High Activation Energy in an Ultrafine-Grained Magnesium Silver Rare Earth Alloy Prepared by Friction Stir Processing, Mater. Sci. Eng. A, 2016, 675, p 338–344.

    Article  CAS  Google Scholar 

  39. Q. Miao, L.X. Hu, X. Wang and E. Wang, Grain Growth Kinetics of a Fine-Grained AZ31 Magnesium Alloy Produced by Hot Rolling, J. Alloy Compd., 2010, 493, p 87–90.

    Article  CAS  Google Scholar 

  40. X. Wang, L.X. Hu, K. Liu and Y.L. Zhang, Grain Growth Kinetics of Bulk AZ31 Magnesium Alloy by Hot Pressing, J. Alloy Compd., 2012, 527, p 193–196.

    Article  CAS  Google Scholar 

  41. P. Cao, L. Lu and M.O. Lai, Grain Growth and Kinetics for Nanocrystalline Magnesium Alloy Produced by Mechanical Alloying, Mater. Res. Bull., 2001, 36, p 981–988.

    Article  CAS  Google Scholar 

  42. H.K. Kim and W.J. Kim, Microstructural Instability and Strength of an AZ31 Mg Alloy After Severe Plastic Deformation, Mater. Sci. Eng. A, 2001, 385, p 300–308.

    Article  Google Scholar 

  43. Y.S. Li, J.H. Wang and R. Xu, The Thermal Stability and Activation Energy of the Nanocrystalline Mg-Zn-Y Alloy Obtained by High Pressure Torsion, Mater. Lett., 2020, 268, p 127607.

    Article  CAS  Google Scholar 

  44. A.G. Atkins, Deformation-Mechanism Maps, the Plasticity and Creep of Metals and Ceramics Pergamon Press, J. Mech. Eng. Technol., 1982, 9, p 224.

    Google Scholar 

  45. S.L. Fu, Q.A. Li, X.T. Jing and Q. Zhang, Microstructure and Mechanical Properties of Mg-9Gd-Sm-0.5Zr Alloy, Ordnance. Mater. Sci. Eng., 2014, 37, p 12–15.

    CAS  Google Scholar 

  46. S.H. Jiang, H. Wang, Y. Wu, X.J. Liu, H.H. Chen, M.J. Yao, B. Gault, D. Ponge, D. Raabe, A. Hirata, M.W. Chen, Y.D. Wang and Z.P. Lu, Ultrastrong Steel Via Minimal Lattice Misfit and High-Density Nanoprecipitation, Nature, 2017, 544, p 460–464.

    Article  CAS  Google Scholar 

  47. F. Wang, S.J. Sun, B. Yu, F. Zhang, P.L. Mao and Z. Liu, First Principles Investigation of Binary Intermetallics in Mg-Al-Ca-Sn Alloy: Stability, Electronic Structures, Elastic Properties and Thermodynamic Properties, T. Nonferr. Metal. Soc., 2016, 26, p 203–212.

    Article  CAS  Google Scholar 

  48. S.B. Fagan, R. Mota, R.J. Baierle, G. Paiva and A.J.R.d. Silva, A. Fazzio, Stability Investigation and Thermal Behavior of a Hypothetical Silicon Nanotube, J. Mol. Struct., 2001, 539, p 101–106.

    Article  CAS  Google Scholar 

  49. G. Chen and P. Zhang, First-Principles Study of Electronic Structures, Elastic Properties and Thermodynamics of the Binary Intermetallics in Mg-Zn-Re-Zr Alloy, Def. Technol., 2013, 9, p 131–139.

    Article  CAS  Google Scholar 

  50. Z.D.W. Zhou, S.H. Xu, F.Q. Zhang, P. Peng and J.S. Liu, First-Principles Calculations of Structural Stability and Elastic Properties of AB2 Type Intermetallics in ZA62 Magnesium Alloy, Acta Metall. Sin., 2010, 46, p 97–103.

    Article  CAS  Google Scholar 

  51. D.W. Zhou, J.S. Liu, S.H. Xu and P. Peng, First-Principle Calculations of Structural Stability and Elastic Properties of Al2Sr and Mg2Sr Phases, Acta Metall. Sin., 2011, 47, p 1315–1320.

    CAS  Google Scholar 

  52. T.T. Zhang, H.W. Cui, X.L. Cui, E.T. Zhao, Y.K. Pan, R. Feng, Q.R. Jia and J. Zhao, Ductility Enhancement in an As-Extruded Mg-5.5Zn-0.8Zr Alloy by Sm Alloying, J. Alloys Compd., 2019, 784, p 1130–1138.

    Article  CAS  Google Scholar 

  53. Y.W. Gui, Y.J. Cui, H.K. Bian, Q.A. Li, L.X. Ouyang and A. Chiba, Deformation Behavior of Mg-5Y-2Nd-05Zr Alloys with Different Sm Additions, J. Alloys Compd, 2021, 856, p 158201.

    Article  CAS  Google Scholar 

  54. J.Q. Li, C.X. Zhang, J.F. Deng, F.S. Liu, W.Q. Ao, Y. Li and C.H. Zhang, Impact of Sm alloying and thermal annealing on the structural and thermoelectric properties of (GeTe)0.85(Pb1-xSmxTe)0.15 alloys, J. Alloys Compd., 2018, 735, p 184–191.

    Article  CAS  Google Scholar 

  55. M.J. Starink, X.Y. Cheng and S.F. Yang, Hardening of Pure Metals by High-Pressure Torsion: A Physically Based Model Employing Volume-Averaged Defect Evolutions, Acta Mater., 2013, 61, p 183–192.

    Article  CAS  Google Scholar 

  56. P. Zhang, S.X. Li and Z.F. Zhang, General Relationship Between Strength and Hardness, Mater. Sci. Eng. A, 2011, 529, p 62–73.

    Article  CAS  Google Scholar 

  57. Y.H. Kang, X.X. Wang, N. Zhang, H. Yan and R.S. Chen, Effect of Pre-deformation on Microstructure and Mechanical Properties of WE43 Magnesium Alloy, Mater. Sci. Eng. A, 2017, 689, p 435–445.

    Article  CAS  Google Scholar 

  58. J.M. Kim, B.K. Park, J.H. Jun and K. Tae, Formability of Mg-Zn-Zr Based Alloy Sheets at Elevated Temperatures, Key Eng. Mater., 2007, 70, p 21–24.

    Article  Google Scholar 

  59. K. Guan, Q. Yang, F.Q. Bu, X. Qiu, W. Sun, D.P. Zhang, T. Zheng, X.D. Niu, X.J. Liu, and J. Meng, Microstructures and mechanical properties of a high-strength Mg-3.5Sm-0.6Zn-0.5Zr alloy, Mater. Sci. Eng. A, 2017, 703, p 97-107

  60. K.J. Li, Q.A. Li, X.T. Jing, J. Chen, X.Y. Zhang and Q. Zhang, Effects of Sm Addition on Microstructure and Mechanical Properties of Mg-6Al-06Zn Alloy, Scr. Mater., 2009, 60, p 1101–1104.

    Article  CAS  Google Scholar 

  61. J.D. Robson and C. Paa-Rai, The Interaction of Grain Refinement and Ageing in Magnesium-Zinc-Zirconium (ZK) Alloys, Acta Mater., 2015, 95, p 10–19.

    Article  CAS  Google Scholar 

Download references

Acknowledgments

This work was supported by the National Natural Science Foundation of China (No. 51675092).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Rui Xu.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Liu, X., Xu, R. Microstructure Evolution and Thermal Stability of Mg-Sm-Ca Alloy Processed by High-Pressure Torsion. J. of Materi Eng and Perform 31, 2644–2652 (2022). https://doi.org/10.1007/s11665-021-06433-5

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-021-06433-5

Keywords

Navigation