Abstract
The current study focused on the surface integrity issues associated with broaching of Inconel 718 and the structural stability of the broached specimen at high temperatures, mainly involving the microstructural changes and residual stress relaxation. The broaching operation was performed using similar cutting conditions as that used in turbo machinery industries for machining fir-tree root fixings on turbine disks. Thermal exposure was conducted at 723 K, 823 K, and 923 K (450 °C, 550 °C, and 650 °C) for 30, 300, and 3000 hours, respectively. Surface cavities and debris dragging, sub-surface cracks, high intensity of plastic deformation, as well as the generation of tensile residual stresses were identified to be the main issues in surface integrity for the broached Inconel 718. When a subsequent heating was applied, surface recrystallization and α-Cr precipitation occurred beneath the broached surface depending on the applied temperature and exposure time. The plastic deformation induced by the broaching is responsible for these microstructural changes. The surface tension was completely relaxed in a short time at the temperature where surface recrystallization occurred. The tensile layer on the sub-surface, however, exhibited a much higher resistance to the stress relief annealing. Oxidation is inevitable at high temperatures. The study found that the surface recrystallization could promote the local Cr diffusion on the broached surface.
Similar content being viewed by others
References
D.F. Paulonis, J.M. Oblak, and D.S. Duvall: Trans. Quart. ASM, 1969, vol. 62, pp. 611-622.
J.W. Brooks and P.J. Bridges: Superalloys, pp. 33-42, TMS, Warrendale, 1988.
A. Oradei-Basile and J. F. Radavich: Superalloys 718, 625 and Various Derivatives, pp. 325-335, TMS, Warrendale, 1991.
X. Xie, G. Wang, J. Dong, C. Wu, J. Radavich, G. Shen, and B.A. Lindsley: Superalloys 718, 625 and Various Derivatives, pp. 399-410, TMS, Warrendale, 2001.
L. Jian, C.Y. Yuh, and M. Farooque: Corros. Sci., 2000, vol. 42, pp. 1573-1585.
L. Geng, Y. Na, and N. Park: Mater. Des., 2007, vol. 28, pp. 978-981.
G.A. Greene and C.C. Finfrock: Oxid. Met., 2001, vol. 55, pp. 505-521.
D. Ulutan and T. Ozel: Int. J. Mach. Tools Manuf., 2011, vol. 51, pp. 250-280.
E.O. Ezugwu, Z.M. Wang, and C.L. Okeke: Tribol. Trans., 1999, vol. 42, pp. 353-360.
V. Bushlya, J.M. Zhou, F. Lenrick, P. Avdovic, and J.E. Ståhl: Procedia Engineering, 2011, vol. 19, pp. 60-66.
M. Imran, P.T. Mativenga, A. Gholinia, and P.J. Withers: Int. J. Adv. Manuf. Technol., 2011, vol. 55, pp. 465-476.
A.M. Wusatowska-Sarnek, B. Dubiel, A. Czyrska-Filemonowicz, P.R. Bhowal, N.B. Salah, and J.E. Klemberg-Sapieha: Metall. Mater. Trans. A, 2011, vol. 42, pp. 3813-3825.
R.L. Peng, J.M. Zhou, S. Johansson, A. Bellinius, V. Bushlya, and J.E. Ståhl: HTM Journal of Heat Treatment and Materials, 2014, vol. 69, pp. 46-53.
A.R.C. Sharman, J.I. Hughes, and K. Ridgway: J. Mater. Process. Technol., 2006, vol. 173, pp. 359-367.
A.R.C. Sharman, J.I. Hughes, and K. Ridgway: J. Mater. Process. Technol., 2015, vol. 216, pp. 123-132.
L. Witek: Eng. Failure Anal., 2006, vol. 13, pp. 9-17.
S.P. Mo, D.A. Axinte, T.H. Hyde, and N.N.Z. Gindy: J. Mater. Process. Technol., 2005, vol. 160, pp. 382-389.
S. Gierlings and M. Brockmann: Advanced Materials Research, 2013, vol. 769, pp. 139-146.
D.A. Axinte and N. Gindy: Wear, 2003, vol. 254, pp. 370-382.
N.F. Suchkov and V.N. Latyshev: Machines Tooling, 1973, vol. 44, pp. 49-50.
D. Axinte: Int. J. Mach. Tools Manuf., 2007, vol. 47, pp. 2182-2188.
V. Sajeev, L. Vijayaraghavan, and U.R.K. Rao: Int. J. Mech. Eng. Educ., 2000, vol. 28, pp. 88-92.
F. Klocke, P. Vogtel, S. Gierlings, D. Lung, and D. Veselovac: Prod. Eng., 2013, vol. 7, pp. 593-600.
R.J. Kamaladasa and Y.N. Picard: Microscopy, 2010, pp. 1583–90.
I.C. Noyan and J.B. Cohen: Residual stress measurement by diffraction and interpretation, pp. 117-130, Springer-Verlag New York Inc., New York, 1986.
J.A. Bailey: Wear, 1977, vol. 42, pp. 297-303.
M.C. Shaw: Metal Cutting Principles, pp. 432-479, Oxford University Press, New York, 2005.
B.J. Griffiths: J. Tribol., 1987, vol. 109, pp. 525-530.
J.M. Zhou, V. Bushlya, R.L. Peng, and J.E. Ståhl: Appl. Mech. Mater., 2012, vol. 117, pp. 1681-1688.
J. Barry and G. Byrne: Mater. Sci. Eng. A, 2002, vol. 325, pp. 356-364.
K. Jacobus, R.E. DeVor, and S.G. Kapoor: J. Manuf. Sci. Eng., 2000, vol. 122, pp. 20-31.
P.S. Prevéy: Residual Stress in Design, Process and Materials Selections, pp. 11-19, ASM Metals Park, OH, 1987.
N.A. Abukhshim, P.T. Mativenga, and M.A. Sheikh: Int. J. Mach. Tools Manuf., 2006, vol. 46, pp. 782-800.
L.M. Clarebrough, M.E. Hargreaves, and G.W. West: Proceedings of the Royal Society of London, Series A, Mathematical and Physical and Engineering Sciences, 1955, vol. 232, pp. 252-270.
O. Vöhringer: Advances in Surface Treatments, Technology-Applications-Effects, Pergamon Press, Oxford, 1987, vol. 4, pp. 367-396.
Z. Bi, J. Dong, M. Zhang, L. Zheng, and X. Xie: Int. J. Miner. Metall. Mater., 2010, vol. 17, pp. 312-317.
Z. Chen, R.L. Peng, P. Avdovic, J.M. Zhou, J. Moverare, F. Karlsson, and S. Johansson: MATEC Web of Conferences, vol. 14, no. 08002, pp. 1–6, EDP Sciences, 2014.
J.F. Radavich: Superalloys 718, 625, 706 and Various Derivatives, pp. 409-415, TMS, 1997.
X.J. Pang, D.J. Dwyer, M. Gao, P. Valerio, and R.P. Wei: Scr. Mater., 1994, vol. 31, pp. 345-350.
P. Lin, G. Palumbo, U. Erb, and K.T. Aust: Scr. Mater., 1995, vol. 33, pp. 1387-1392.
D. Farkas: J. Phys. Condens. Matter, 2000, vol. 12, pp. R497.
T.K. Hirsch, A.D.S. Rocha, F.D. Ramos, and T.R. Strohaecker: Metall. Mater. Trans. A, 2004, vol. 35, pp. 3523-3530.
Acknowledgments
The authors would like to thank Ms. Annethe Billenius from Linköping University, for the help with the laboratory work, Agora Materiae, Faculty Grant SFO-MAT-LiU#2009-00971 at Linköping University, Siemens Industrial Turbomachinery AB for their valuable supports.
Author information
Authors and Affiliations
Corresponding author
Additional information
Manuscript submitted May 15, 2015.
Rights and permissions
About this article
Cite this article
Chen, Z., Peng, R.L., Moverare, J. et al. Surface Integrity and Structural Stability of Broached Inconel 718 at High Temperatures. Metall Mater Trans A 47, 3664–3676 (2016). https://doi.org/10.1007/s11661-016-3515-6
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11661-016-3515-6