Skip to main content
Log in

Influence of Bi Addition on Pure Sn Solder Joints: Interfacial Reaction, Growth Behavior and Thermal Behavior

  • Metallic Materials
  • Published:
Journal of Wuhan University of Technology-Mater. Sci. Ed. Aims and scope Submit manuscript

Abstract

The effects of different Bi contents on the properties of Sn solders were studied. The interfacial reaction and growth behavior of intermetallic compounds (IMCs) layer (η-Cu6Sn5 + ε-Cu3Sn) for various soldering time and the influence of Bi addition on the thermal behavior of Sn-xBi solder alloys were investigated. The Cu6Sn5 IMC could be observed as long as the molten solder contacted with the Cu substrate. However, with the longer welding time such as 60 and 300 s, the Cu3Sn IMC was formed at the interface between Cu6Sn5 and Cu substrate. With the increase of soldering time, the thickness of total IMCs increased, meanwhile, the grain size of Cu6Sn5 also increased. An appropriate amount of Bi element was beneficial for the growth of total IMCs, but excessive Bi (⩾ 5 wt%) inhibited the growth of Cu6Sn5 and Cu3Sn IMC in Sn-xBi/Cu microelectronic interconnects. Furthermore, with the Bi contents increasing (Sn-10Bi solder in this present investigation), some Bi particles accumulated at the interface between Cu6Sn5 layer and the solder.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Yang TL, Wu JY, Yang S, et al. Low Temperature Bonding for High Temperature Applications by Using SnBi Solders[J]. Journal of Alloys and Compounds, 2015, 647: 681–685

    Article  Google Scholar 

  2. Zeng K, Tu KN. Six Cases of Reliability Study of Pb-free Solder Joints in Electronic Packaging Technology[J]. Materials Science and Engineering, 2002, 38: 55–105

    Article  Google Scholar 

  3. Zhang L, Cui JH, Han JG, et al. Microstructures and Properties of SnZn-xEr Lead-free Solders[J]. Journal of Rare Earths, 2012, 30: 790–793

    Article  Google Scholar 

  4. Tsai JY, Hu YC, Tsai CM, et al. A Study on the Reaction between Cu and Sn3.5Ag Solder Doped with Small Amounts of Ni[J]. Journal of Electronic Materials, 2003, 32: 1 203–1 208

    Article  Google Scholar 

  5. Qu L, Zhao N, Zhao HJ, et al. In Situ Study of the Real-time Growth Behavior of Cu6Sn5 at the Sn/Cu Interface During the Soldering Reaction[J]. Scripta Materialia, 2014, 72–73: 43–46

    Article  Google Scholar 

  6. Wei XQ, Liao FP, Huang HZ, et al. Creep of Sn-9Zn as Measured by A Bending Test Method[J]. Journal of Wuhan University of Technology-Mater. Sci. Ed., 2011, 04: 297–301

    Google Scholar 

  7. Nasir Bashir M, Haseeb A, Rahman AZMS, et al. Reduction of Electromigration Damage in SAC305 Solder Joints by Adding Ni Nanoparticles Through Flux Doping[J]. Journal of Materials Science, 2015, 50: 6 748–6 756

    Article  Google Scholar 

  8. Hu XW, Chen WJ, Wu B. Microstructure and Tensile Properties of Sn-1Cu Lead-free Solder Alloy Produced by Directional Solidification[J]. Materials Science and Engineering: A, 2012, 556: 816–823

    Article  Google Scholar 

  9. Yen YW, Liou WK, Chen CM, et al. Interfacial Reactions in the Sn-x Bi/Au Couples[J]. Materials Chemistry and Physics, 2011, 128: 233–237

    Article  Google Scholar 

  10. Lin SK, Nguyen TL, Wu SC, et al. Effective Suppression of Interfacial Intermetallic Compound Growth between Sn-58 wt.% Bi Solders and Cu Substrates by Minor Ga Addition[J]. Journal of Alloys and Compounds, 2014, 586: 319–327

    Article  Google Scholar 

  11. Tu XX, Yi DQ, Wu J, et al. Influence of Ce Addition on Sn-3.0Ag-0.5Cu Solder Joints: Thermal Behavior, Microstructure and Mechanical Properties[J]. Journal of Alloys and Compounds, 2017, 698: 317–328

    Article  Google Scholar 

  12. Liu JC, Zhang G, Wang ZH, et al. Thermal Property, Wettability and Interfacial Characterization of Novel Sn-Zn-Bi-In Alloys as Low-temperature Lead-free Solders[J]. Materials & Design, 2015, 84: 331–339

    Article  Google Scholar 

  13. Zhang L, Yang F. New Discovery of ZnO Whisker in SnZn/Cu Solder Joints Interconnection in Concentrator Silicon Solar Cells Solder Layer[J]. Materials Letters, 2016, 171: 154–157

    Article  Google Scholar 

  14. Yao Y, Zhou J, Xue F, et al. Interfacial Structure and Growth Kinetics of Intermetallic Compounds between Sn-3.5Ag Solder and Al Substrate during Solder Process[J]. Journal of Alloys and Compounds, 2016, 682: 627–633

    Article  Google Scholar 

  15. Yao Y, Fry J, Fine ME, et al. The Wiedemann-Franz-Lorenz relation for Lead-free Solder and Intermetallic Materials[J]. Acta Materialia, 2013, 61: 1 525–1 536

    Article  Google Scholar 

  16. Yang M, Yang SH, Ji HJ, et al. Microstructure Evolution, Interfacial Reaction and Mechanical Properties of Lead-free Solder Bump Prepared by Induction Heating Method[J]. Journal of Materials Processing Technology, 2016, 236: 84–92

    Article  Google Scholar 

  17. Wang YW, Lin YW, Kao CR. Inhibiting the Formation of Microvoids in Cu3Sn by Additions of Cu to Solders[J]. Journal of Alloys and Compounds, 2010, 493: 233–239

    Article  Google Scholar 

  18. Shen J, Pu YY, Yin HG, et al. Effects of Minor Cu and Zn Additions on the Thermal, Microstructure and Tensile Properties of Sn-Bi-based Solder Alloys[J]. Journal of Alloys and Compounds, 2014, 614: 63–70

    Article  Google Scholar 

  19. Hu XW, Li YL, Li K, et al. Effect of Bi Segregation on the Asymmetrical Growth of Cu-Sn Intermetallic Compounds in Cu/Sn-58Bi/Cu Sandwich Solder Joints During Isothermal Aging[J]. Journal of Electronic Materials, 2013, 42: 3 567–3 572

    Article  Google Scholar 

  20. Hu XW, Chen WJ, Yu X, et al. Shear Strengths and Fracture Behaviors of Cu/Sn37Pb/Cu Soldered Joints Subjected to Different Displacement Rates[J]. Journal of Alloys and Compounds, 2014, 600: 13–20

    Article  Google Scholar 

  21. Li QQ, Chan YC. Growth Kinetics of the Cu3Sn Phase and Void Formation of Sub-micrometre Solder Layers in Sn-Cu Binary and Cu-Sn-Cu Sandwich Structures[J]. Journal of Alloys and Compounds, 2013, 567: 47–53

    Article  Google Scholar 

  22. Kang TY, Xiu YY, Liu CZ, et al. Bismuth Segregation Enhances Intermetallic Compound Growth in SnBi/Cu Microelectronic Interconnect[J]. Journal of Alloys and Compounds, 2011, 509: 1 785–1 789

    Article  Google Scholar 

  23. Abdelhadi OM, Ladani L. IMC Growth of Sn-3.5Ag/Cu System: Combined Chemical Reaction and Diffusion Mechanisms[J]. Journal of Alloys and Compounds, 2012, 537: 87–99

    Article  Google Scholar 

  24. Kang TY, Xiu YY, Liub CZ, et al. Bismuth Segregation Enhances Intermetallic Compound Growth in SnBi/Cu Microelectronic Interconnect[J]. Journal of Alloys and Compounds, 2011, 509: 1 785–1 789

    Article  Google Scholar 

  25. Hu XW, Li YL, Min ZX. Interfacial Reaction and Growth Behavior of IMCs Layer between Sn-58Bi Solders and A Cu Substrate[J]. Journal of Materials Science: Materials in Electronics, 2013, 24: 2 027–2 034

    Google Scholar 

  26. Zhao J, Qi L, Wang XM, et al. Influence of Bi on Microstructures Evolution and Mechanical Properties in Sn-Ag-Cu Lead-free Solder[J]. Journal of Alloys and Compounds, 2004, 375: 196–201

    Article  Google Scholar 

  27. Liang K, Tang XZ, Yu L, et al. Investigation of Preparation and Characteristics of Sn-Bi Eutectic Powders Derived from A High Shear Mechanical Approach[J]. Journal of Alloys and Compounds, 2011, 509: 9 823–9 841

    Google Scholar 

  28. Zou HF, Zhang QK, Zhang ZF. Interfacial Microstructure and Mechanical Properties of SnBi/Cu Joints by Alloying Cu Substrate[J]. Materials Science and Engineering: A, 2012, 532: 167–177

    Article  Google Scholar 

  29. Huang ML, Yang YC, Chen Y, et al. Microstructure and Mechanical Properties of Sn-rich Au-Sn Solders Designed Using Cluster-plus-glueatom Model[J]. Materials Science and Engineering: A, 2016, 664: 221–226

    Article  Google Scholar 

  30. Rizvi MJ, Chan YC, Bailey C, et al. Effect of Adding 1 wt% Bi into The Sn-2.8Ag-0.5Cu Solder Alloy on The Intermetallic Formations with Cu-substrate during Soldering and Isothermal Aging[J]. Journal of Alloys and Compounds, 2006, 407: 208–214

    Article  Google Scholar 

  31. Hu XW, Ke ZR. Growth Behavior of Interfacial Cu-Sn Intermetallic Compounds of Sn/Cu Reaction Couples during Dip Soldering and Aging[J]. Journal of Materials Science: Materials in Electronics, 2014, 25: 936–945

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Xiaowu Hu  (胡小武).

Additional information

Funded by the National Natural Science Foundation of China (No.51465039), Natural Science Foundation of Jiangxi Province (No.20151BAB206041, 20161BAB206122) and Fund of the State Key Laboratory of Solidification Processing in NWPU (No. SKLSP201508)

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Lai, Y., Hu, X., Li, Y. et al. Influence of Bi Addition on Pure Sn Solder Joints: Interfacial Reaction, Growth Behavior and Thermal Behavior. J. Wuhan Univ. Technol.-Mat. Sci. Edit. 34, 668–675 (2019). https://doi.org/10.1007/s11595-019-2102-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11595-019-2102-2

Key words

Navigation