Skip to main content
Log in

Facile synthesis and electrochemical properties of high tap density LiFePO4/C

  • Original Paper
  • Published:
Ionics Aims and scope Submit manuscript

Abstract

A facile way of synthesizing LiFePO4/C with high tap density was introduced. LiFePO4/C composites were synthesized by a combination of wet ball milling, spray drying, and carbothermal reduction technology using inexpensive FePO4. The effect of sphericity of secondary microsphere on electrochemical properties and tap density of LiFePO4/C composite was systematically investigated. The sphericity of the secondary microsphere is controlled by particle size of primary particle with varying the ball grinding time. The composites were characterized in detail by X-ray diffraction (XRD), scanning electron microscopy (SEM), and tap density testing. The particle size of primary particle can effectively influence the sphericity of the secondary microsphere, and consequently change the electrochemical properties and tap density of LiFePO4/C. The optimum LiFePO4/C with high tap density of 1.68 g cm−3 contains 2.1 wt% carbon and shows an excellent rate capability and cycle performance, with the initial discharge capacities of 164.0, 159.6, 154.9, 148.3, and 138.3 mAh g−1 at 0.2 C, 0.5 C, 1 C, 2 C, and 5 C. The good electrochemical properties are attributed to the smaller particle, uniform primary particle size distribution, and the uniform carbon coating. The high tap density of LiFePO4/C composite is attributed to the better sphericity of secondary microsphere. With the primary particle size decreasing, the secondary microsphere sphericity is better.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

References

  1. Bandhauer TM, Garimella S, Fuller TF (2011) A critical review of thermal issues in lithium-ion batteries. J Electrochem Soc 158:1–25

    Article  Google Scholar 

  2. Joachin H, Kaun TD, Zaghib K, Prakash J (2009) Electrochemical and thermal studies of carbon-coated LiFePO4 cathode. J Electrochem Soc 156:401–406

    Article  Google Scholar 

  3. Prosini PP, Carewska M, Scaccia S (2002) A new synthetic route for preparing LiFePO4 with enhanced electrochemical performance. J Electrochem Soc 149:886–890

    Article  Google Scholar 

  4. Goodenough JB, Kim Y (2010) Challenges for rechargeable batteries. J Power Sources 22:587–603

    CAS  Google Scholar 

  5. Delmas C, Maccario M, Croguennec L, Cras FL, Weil l F (2008) Lithium deintercalation in LiFePO4 nanoparticles via a domino-cascade model. Nat Mater 7:665–671

    Article  CAS  Google Scholar 

  6. Kang B, Ceder G (2009) Battery materials for ultrafast charging and discharging. Nature 458:190–193

    Article  CAS  Google Scholar 

  7. Wang L, Liang GC, Ou XQ, Zhi XK, Zhang JP, Cui JY (2009) Effect of synthesis temperature on the properties of LiFePO4/C composites prepared by carbothermal reduction. J Power Sources 189:423–428

    Article  CAS  Google Scholar 

  8. Zhong S, Wu L, Liu J (2012) Sol-gel synthesis and electrochemical properties of 9LiFePO4·Li3V2(PO4)3/C composite cathode material for lithium ion batteries. Electrochim Acta 74:8–15

    Article  CAS  Google Scholar 

  9. Ju SY, Liu T, Peng HR, Li GC, Chen KZ (2013) A facile synthesis route for porous spherical LiFePO4/C microscale secondary particles. Mater Lett 93:194–198

    Article  CAS  Google Scholar 

  10. Vujković M, Stojković I, Cvjetićanin N, Mentus S (2013) Gel-combustion synthesis of LiFePO4/C composite with improved capacity retention in aerated aqueous electrolyte solution. Electrochim Acta 92:248–256

    Article  Google Scholar 

  11. Weng S, Yang Z, Wang Q, Zhang J, Zhang W (2013) A carbothermal reduction method for enhancing the electrochemical performance of LiFePO4/C composite cathode materials. Ionics 19:235–243

    Article  CAS  Google Scholar 

  12. Vujković M, Mitrić M, Mentus S (2015) High-rate intercalation capability of NaTi2(PO4)3/C composite in aqueous lithium and sodium nitrate solutions. J Power Sources 288(76–186):176–186

    Article  Google Scholar 

  13. Hamamoto K, Fukushima M, Mamiya M, Yoshizawa Y, Akimoto J, Suzuki T, Fujishiro Y (2012) Morphology control and electrochemical properties of LiFePO4/C composite cathode for lithium ion batteries. Solid State Ionics 225:560–563

    Article  CAS  Google Scholar 

  14. Zhang XP, Guo HJ, Li XH, Wang ZX, Wu L (2012) Studies of fast-ion conducting Li3V2(PO4)3 coated LiFePO4 via sol-gel method. Solid State Ionics 212:106–111

    Article  Google Scholar 

  15. Lee J, Kumar P, Moudgil BM, Singh RK (2013) Electrochemical enhancement of LiFePO4 as a cathode material by incorporating Cu flakes for lithium ion rechargeable battery. Solid State Ionics 231:18–24

    Article  CAS  Google Scholar 

  16. Zhou J, Liu BH, Li ZP (2013) Nanostructure optimization of LiFePO4/carbon aerogel composites for performance enhancement. Solid State Ionics 244:23–29

    Article  CAS  Google Scholar 

  17. Feya GTK, Lina YC, Kao HM (2012) Characterization and electrochemical properties of high tap-density LiFePO4/C cathode materials by a combination of carbothermal reduction and molten salt methods. Electrochim Acta 80:41–49

    Article  Google Scholar 

  18. Qin GH, Ma QQ, Wang CY (2014) A new route for synthesizing C/LiFePO4/multi-walled carbon nanotube secondary particles for lithium ion batteries. Solid State Ionics 257:60–66

    Article  CAS  Google Scholar 

  19. Xie HM, Wang RS, YING JR (2006) Optimized LiFePO4-polyacene cathode material for lithium-ion batteries. Adv Mater 18:2609–2613

    Article  CAS  Google Scholar 

  20. Zhong ME, Zhou ZT (2010) Preparation of high tap density LiFePO4/C composite cathode materials by carbo-thermal reduction method using two kinds of Fe3+ precursors. Mater Chem Phys 119:428–431

    Article  CAS  Google Scholar 

  21. Wu L, Zhong SK, Liu JQ, Lv F, Wan K (2012) High tap-density and high performance LiFePO4/C cathode material synthesized by the combined sol spray-drying and liquid nitrogen quenching method. Mater Lett 89:32–35

    Article  CAS  Google Scholar 

  22. Yao L, Wang Y, Wu JH, Xiang MG, Li LJ, Wang BY, Zhang Y, Wu H, Liu H (2017) Facile synthesis of LiFePO4/C with high tap-density as cathode for high performance lithium ion batteries. Int J Electrochem Sci 12:206–217

    Article  CAS  Google Scholar 

  23. Lou XM, Zhang YX (2011) Synthesis of LiFePO4/C cathode materials with both high-rate capability and high tap density for lithium-ion batteries. J Mater Chem 21:4156–4160

    Article  CAS  Google Scholar 

  24. Huang B, Zheng X, Jia D, Lu M (2010) Design and synthesis of high-rate micron-sized, spherical LiFePO4/C composites containing clusters of nano/microspheres. Electrochim Acta 55:1227–1231

    Article  CAS  Google Scholar 

  25. Kim JK, Cheruvally G, Choi JW, Kim JU, Ahn JH, Cho GB, Kim KW, Ahn HJ (2007) Effect of mechanical activation process parameters on the properties of LiFePO4 cathode material. J Power Sources 166:211–218

    Article  CAS  Google Scholar 

  26. Zhang D, Cai R, Zhou Y, Shao Z, Liao XZ, Ma ZF (2010) Effect of milling method and time on the properties and electrochemical performance of LiFePO4/C composites prepared by ball milling and thermal treatment. Electrochim Acta 55:2653–2661

    Article  CAS  Google Scholar 

  27. Ying JR, Gao J, Jiang CY, Wan CR, He XM (2006) Research and development of preparing spherical cathode materials for lithium ion batteries by controlled crystallization method. J Inorg Mate 21:291–297

    CAS  Google Scholar 

  28. Han C, Shen XQ, Zhou JX (2008) Preparation of LiFePO4/Ni composite microspheres. J Chin Ceram Soc 36:559–564

    CAS  Google Scholar 

  29. Starke B, Seidlmayer S, Jankowsky S (2017) Influence of particle morphologies of LiFePO4 on water-and solvent-based processing and electrochemical properties. Sustainability 9:888–900

    Article  Google Scholar 

  30. Sun C, Rajasekhara S, Goodenough JB, Zhou F (2011) Monodisperse porous LiFePO4 microspheres for a high power Li-ion battery cathode. J Am Chem Soc 133:2132–2135

    Article  CAS  Google Scholar 

  31. Liang YG, Han XY, X w Z, Sun JT, Zhou YH (2007) Significant improved electrochemical performance of Li(Ni1/3Co1/3Mn1/3)O2 cathode on volumetric energy density and cycling stability at high rate. Electrochem Commun 9:965–997

    Article  CAS  Google Scholar 

  32. Chang ZR, Lv HJ, Tang HW, Li HJ, Yuan XZ, Wang H (2009) Synthesis and characterization of high-density LiFePO4/C composites as cathode materials for lithium-ion batteries. Electrochim Acta 54:4595–4599

    Article  CAS  Google Scholar 

  33. Wang JH, Kong KC, Chang W, Jo E, Namd K, Kima J (2017) New liquid carbon dioxide based strategy for high energy/power density LiFePO4. Nano Energy 36:398–410

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Guangchuan Liang.

Additional information

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Wang, X., Wen, L., Zheng, Y. et al. Facile synthesis and electrochemical properties of high tap density LiFePO4/C. Ionics 25, 4589–4596 (2019). https://doi.org/10.1007/s11581-019-03025-1

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11581-019-03025-1

Keywords

Navigation